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Thermo-Chemical Wear Mechanism of Ultrafine Diamond Cutting Edge

Research Project

Project/Area Number 01460103
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionOsaka University

Principal Investigator

IKAWA Naoya  Osaka University, Department of Precision Engineering, Professor, 工学部, 教授 (60028983)

Co-Investigator(Kenkyū-buntansha) OHMORI Giichi  Osaka University, Department of Precision Engineering, Assistant Professor, 工学部, 講師 (80029040)
SHIMADA Shoichi  Osaka University, Department of Precision Engineering, Associate Professor, 工学部, 助教授 (20029317)
Project Period (FY) 1989 – 1990
Project Status Completed (Fiscal Year 1990)
Budget Amount *help
¥6,500,000 (Direct Cost: ¥6,500,000)
Fiscal Year 1990: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1989: ¥5,700,000 (Direct Cost: ¥5,700,000)
KeywordsUltra-precision metal cutting / Diamond tool / Tool wear / Thermo-chemical wear / Thermodynamics / Quantum chemistry / Wear process
Research Abstract

Durability of cutting edge is a common requirement for ultra-precision cutting tool. Because the cutting edge under attritious contact with workmaterial is inevitably subject to elevated temperature, thermo-chemical process is considered to be an essential mechanism on wear of diamond cutting tool. To understand the wear characteristics of cutting edge, the simplified experiments simulating the thermo-chemical process are carried out. On the other hand, based on the thermodynamics and quantum chemistry, the behavior of carbon atom on the surface of diamond specimen is analyzed in terms of binding energy. The results of the experiments and the analysis show that the mechanism of thermoーchemical wear process of diamond is as follows. The adsorption of oxygen atom on diamond surface deteriorate the stable structure or binding of carbon atom on the first layer of diamond crystal. The deterioration is enhanced when a specific metal atom exists near the adsorped oxygen atom due to the interaction between the metal and the oxygen atoms. When the temperature is elevated to the oxidization level of contacting metal, the carbon atoms on the specimen surface are removed as the form of carbon oxide. Therefore, the temperature and oxygen partial pressure of atmosphere are the important factors determining the thermo-chemical wear process of diamond. It is difficult to prevent the wear of cutting edge due to the restriction in realistic condition of atmosphere attainable. However, the application of thermo-chemical process to the high efficiency polishing of diamond can be feasible.

Report

(3 results)
  • 1990 Annual Research Report   Final Research Report Summary
  • 1989 Annual Research Report
  • Research Products

    (14 results)

All Other

All Publications (14 results)

  • [Publications] S. Shimada: "The Scientific Qualification of Diamond as Applied to A Highly Reliable Cutting Tool" Preprints of 5th International Precision Engineering Seminar. 75-85 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 井川 直哉: "ダイヤモンドの強度に対する温度および雰囲気の影響" 1989年度精密工学会秋季大会学術講演会講演論文集. 119-120 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 井川 直哉: "高信頼工具用ダイヤモンド原石の科学的選別法" 1990年度精密工学会春季大会学術講演会講演論文集. 539-540 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 井川 直哉: "熱履歴によるダイヤモンドの強度変化に対する酸素分圧の影響" 精密工学会1990年度関西地方定期学術講演会講演論文集. 25-26 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] S. Shimada et al.: "The scientific Qualification of Diamond as Applied to A Highly Reliable Cutting Tool" Preprints of 5th International Precision Engineering Seminar. 75-85 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] N. Ikawa et al.: "Effect of Atmosphere on Diamond Strength" Preprints of 1989 Autumn Meeting of JSPE. 119-120 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] N. Ikawa et al.: "Scientific Qualification of Diamond for Highly Reliable Cutting Tool" Preprints of 1990 Spring Meeting of JSPE. 539-540 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] N. Ikawa et al.: "Effect of Oxygen Partial Pressure to Change in Strength by Heat Treatment" Preprints of 1990 Annual Meeting of JSPE Kansai Branch. 25-26 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 西村 一仁他: "超精密ダイヤモンド工具の信頼性向上(第2報)ーー結晶欠陥と摩耗の相関ーー" 1990年度精密工学会春季大会学術講演会講演論文集. 537-538 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] 井川 直哉他: "高信頼工具用ダイヤモンド原石の科学的選別法" 1990年度精密工学会春季大会学術講演会講演論文集. 539-540 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] 井川 直哉他: "熱履歴によるダイヤモンドの強度変化に対する酸素分圧の影響" 精密工学会1990年度関西地方定期学術講演会論文集. 25-26 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] S.Shimada,他: "The Scientific Qualification of Diamond as Applied to A Highly Reliable Cutting Tool" Preprints of 5th International Precision Engineering Seminar. 75-85 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 井川直哉,島田尚一 他: "高信頼工具用ダイヤモンド原石の科学的選別法" 1990年精密工学会春季大会講演論文集. (1990)

    • Related Report
      1989 Annual Research Report
  • [Publications] 井川直哉,島田尚一 他: "ダイヤモンドの強度に対する温度および雰囲気の影響" 1989年精密工学会秋季大会講演論文集. 119-120 (1989)

    • Related Report
      1989 Annual Research Report

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Published: 1989-04-01   Modified: 2016-04-21  

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