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Study on the Smelting Treatment of City Sludge

Research Project

Project/Area Number 01470058
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 金属精錬・金属化学
Research InstitutionTohoku University

Principal Investigator

YAGI Jun-ichiro  Tohoku University Research Institute of Mineral Dressing and Metallurgy Professor, 選鉱製錬研究所, 教授 (20006050)

Co-Investigator(Kenkyū-buntansha) TAKAHASHI Reijiro  Tohoku University Research Institute of Mineral Dressing and Metallurgy Associat, 選鉱製錬研究所, 助教授 (30006051)
Project Period (FY) 1989 – 1990
Project Status Completed (Fiscal Year 1990)
Budget Amount *help
¥5,900,000 (Direct Cost: ¥5,900,000)
Fiscal Year 1990: ¥1,400,000 (Direct Cost: ¥1,400,000)
Fiscal Year 1989: ¥4,500,000 (Direct Cost: ¥4,500,000)
KeywordsSludge melting furnace / Coke packed bed / Gas flow / Solid flow / Liquid flow / Mathematical simulation / Model experiment / Heat transfer / ガス流れ, / Ergunの式 / κ-εモデル / 冷間モデル実験 / 任意形状領域
Research Abstract

In order to clarify the performance of the sludge-melting furnace with coke packed bed, numerical analysis of gas flow, liquid flow, movement of solid and heat transfer in the furnace were carried out in company with model experiments. For developing a mathematical model of a sludge-melting furnace, a series of experiments were made to obtain the equation of motion for the solid. From the experimental data, it was found that the kinematic model is favorable, supporting the applicability of the present mathematical model for estimating the solid flow in a moving bed. A staggered differencing technique on boundary-fitted curvilinear grids was used to compute flow and heat transfer in a sludge-melting furnace having an arbitrarily shaped domain. Ergun's equation with an inertial term was used for the equation of motion of gas and a kinematic model was used for the equation of solid flow. Fundamental equations of heat transfer in gas and solid were composed of terms for convection, conduction, heat exchange and heat source. Two-dimensional distributions for the velocities and temperatures of gas and solid were obtained numerically by applying the finite difference method. It was found that the temperature distribution was affected principally by gas and solid flow and that a significant temperature change and high solid velocity appeared within the gas inlet zone. Gas temperature is higher than solid temperatures except in the inlet zone.
In the final stage of this study, the model experiments and mathematical simulation were performed for the behavior of smelting material. Computed results agreed considerably with the observed one. Therefore, it was expected to estimate the complex phenomena in the sludge-melting furnace by the mathematical model and to obtain the useful results for the design of new developing process.

Report

(3 results)
  • 1990 Annual Research Report   Final Research Report Summary
  • 1989 Annual Research Report
  • Research Products

    (14 results)

All Other

All Publications (14 results)

  • [Publications] 王家兵,外2名: "充填層型汚泥溶融炉におけるガス流れの解析" 化学工学論文集. 16. 723-731 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 王家兵,外1名: "座標変換法による汚泥溶融炉内ガス流れの計算機シミュレ-ション" 東北大学選研彙報. 45. 117-131 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 王家兵,外2名: "充填層型下水汚泥溶融炉における粒子の運動および流動と伝熱の数値解析" 化学工学論文集. 17. 179-186 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 王家兵,外2名: "充填層における気液二相流のシミュレ-ション" 鉄と鋼.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] J. Wang et al.: "Gas Flow Analysis in the sludge Melting Furnace with Packed Bed" Kagaku Kogaku Ronbunshu,. Vol. 16. 723-731 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] J. Wang et al.: "Computer Simulation of Gas Flow in a Sludge Melting Furnace by the Body Fitted Coordinate Method" Bull. Res. Inst. Min. Dress. & Met.,. Vol. 45. 117-131 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] J. Wang et al.: "Model experiment of Particle Movement and Numerical Analysis of Flow and Heat Transfer in a Sludge-Melting Furnace" Kagaku Kogaku Ronbunshu,. Vol. 17. 179-186 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] J. Wang et al.: "Simulation of Two Phase Flow with Gas-Liquid in the Packed Bed" Tetsu-to-Hagane,.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 王 家兵,外2名: "充填層型汚泥溶融炉におけるガス流れの解析" 化学工学論文集. 16. 723-731 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] 王 家兵,外1名: "座標変換法による汚泥溶融炉内ガス流れの計算機シミュレ-ション" 東北大学選研彙報. 45. 117-131 (1989)

    • Related Report
      1990 Annual Research Report
  • [Publications] 王 家兵,外2名: "充填層型下水汚泥溶融炉における粒子の運動および流動と伝熱の数値解析" 化学工学論文集. 17. 179-186 (1991)

    • Related Report
      1990 Annual Research Report
  • [Publications] 王 家兵,外2名: "充填層における気液二相流のシミュレ-ション" 鉄と鋼.

    • Related Report
      1990 Annual Research Report
  • [Publications] 王家兵,高橋礼二郎,八木順一郎: "充填層型下水汚泥溶融炉におけるガス流れの解析" 化学工学論文集. 54. (1990)

    • Related Report
      1989 Annual Research Report
  • [Publications] 王家兵,八木順一郎: "座標変換法による汚泥溶融炉内ガス流れの計算機シミュレ-ション" 東北大学選鉱製錬研究所彙報. 45. 117-131 (1989)

    • Related Report
      1989 Annual Research Report

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Published: 1989-04-01   Modified: 2016-04-21  

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