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Development of expert system for sheet forming optimization design based on finite element analysis.

Research Project

Project/Area Number 01550081
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 材料力学
Research InstitutionOsaka University

Principal Investigator

NAKAMACHI Eiji  Osaka Univetsity, Faculty of Engineering, Associate professor, 工学部, 助教授 (60099893)

Project Period (FY) 1989 – 1991
Project Status Completed (Fiscal Year 1991)
Budget Amount *help
¥2,000,000 (Direct Cost: ¥2,000,000)
Fiscal Year 1991: ¥100,000 (Direct Cost: ¥100,000)
Fiscal Year 1990: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1989: ¥1,300,000 (Direct Cost: ¥1,300,000)
KeywordsSheet Forming / CAE / Optimization Design / Expert System / Plate-Shell Theory / Finite Element Method / Elastic-Plastic Theory / Anisotropic Plasticity / 板殼理論 / 非線形殻理論 / 非線形接触法則 / 異方性構成関係式 / 幾何学形状モデル / ファジィ推論 / デ-タベ-ス / 板膜理論 / 面内異方性
Research Abstract

The expert system for sheet, forming optimization design based on the finite element analysis has been developed. Finite element analysis (FEA) module has been recognized as a valuable addition to Computer Integrated Manufacturing (CIM) along with other kinds of analyses and representational tools such as CAD/CAM modules. This 3-D sheet FEA program has been completed as a promising tool of virtual manufacturing, so-called "Expert System, " for optimaization of sheet forming process design in automotive and steel industries.
In this study, mainly two subjects have been studied.
Finite clement modeling : (A) Finite element formulation based on the nonlinear plate and shell theory. (B) Rate type constitutive equation based on non-normal flow law employing Barlat anisotropic yield function. (C) Rate type formulation of nonlinear contact theory based on Seguchi's friction law(D) Friction coefficient evaluation by means of external state vaxiables. Establishment of CAE expert system(a) Data base of the sheet forrrdng, material data base, such like stress strain curve, rate sensitivity and anisotropy, coated material, tool geometries, friction coefficient, work process. (b) lnterface between CAD (IGES standard data) and input data for FEA. (c) Formability factors are used to estimate slacknesses, sucli like localized necking, wrinkling and spring back, and optimize the forming process by means of FUZZY control.

Report

(4 results)
  • 1991 Annual Research Report   Final Research Report Summary
  • 1990 Annual Research Report
  • 1989 Annual Research Report
  • Research Products

    (30 results)

All Other

All Publications (30 results)

  • [Publications] 仲町 英治,Germain,Y.Wagoner R.H.: "薄板の剛体パンチによる面外大ひずみ大変形問題の剛粘塑性有限要素解析" 日本機械学会論文集 A編. 56ー521. 156-161 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Keum,Y.T.,Nakamachi,E.Wagoner,R.H.Lee,J.K.: "Compatible Description of Tool Surfaces and FEM Meshes for Analysing Sheet Forming Operations." Int.J.Num.Methods in Engng.30. 1471-1502 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 仲町 英治,北川 浩: "非線形殻理論に基づく板の剛体接触問題の弾塑性有限要素解析(C^0連続殻有限要素による陰解法解析)" 日本機械学会論文集 A編. 57ー543. (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 仲町 英治: "空間変形座標基準による異方性塑性板殻体の剛体 接触問題のための非線形有限要素式の導出" 日本機械学会論文集 A編.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 仲町 英治,駒田 淳: "表面処理板材の摩擦特性実験式の導出および成形問題の有限要素シミュレ-ション" 日本機械学会論文集 A編.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Nakamachi, E., Germain, Y. and Wagoner, R. H.: ""A Rigid-Viscoplastic Finite element Analysis of the Punch Stretch-Drawing of Thin Plates, "" Trans. JSME. 56-521 A. 156-161 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Nakamachi, E.: ""Computer Aided Simulation of Sheet Metal Forming Procedure by Thin Shell Finite Element Analysis, "" Advanced Technology of Plasticity. 4. 1745-1750 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Nakamachi, E.: ""Development of FEA of Sheet Forming with Arbitraly Shaped Tools, "" Advanced Technology of Plasticity. 3. 1129-1134 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Keum, Y. T., Nakamachi, E., Wagoner, R. H. and Lee, J. K.: ""Compatible Description of Tool Surfaces and FEM Meshes for Analysis Sheet Forming Operations, "" Int. J. Numer. Methods in Engrg.30. 1471-1502 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Nakamachi, E. and Makinouchi, A: ""Description of Tool Geometry and Formulation of Deformation Dependent Contact Problems, "" Proc. of Int. Conf. of FE-Simulation of 3-D Sheet Metal Forming Processes in Automotive Industry. Zurich. 75-107 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Aoh, H. and Nakamachi, E.,: ""3-D Sheet Metal Forming Simulation of Automobile Panel by Thin Shell Finite Element Method. "" Proc. of Int. Conf. of FE-Simulation of 3-D Sheet Metal Forming Processes in Automotive Industry. 153-166 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Ohwue, T. and Nakamachi, E.,: ""Finite Element Analyses of Box-Shaped Cup Drawing and Comparision with Experiments, "" Proc. of Int. Conf. of FE-Simulation of 3-D Sheet Metal Forming Processes in Automotive Industry. 357-379 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Makinouchi, A., Nakamachi, E. and Nakagawa, T.: "Development of CAE System for Auto-Body Panel Forming Die Design by Using 2-D and 3-D FEM, "" 41st CIRP Conference. 40-1. 307-310 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Nakamachi, E. and Kitagawa, H.: "Nonlinear Shell Elastic-Plastic Finite Element Analyses of Rigid Body Contact Problems"" Trans. JSME. 57-543 (A). 2677-2682 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Nakamachi, E. and Wagoner, R. H.: "Finite Element Simulation of Sheet Forming Using Efficient Shel Model, "" Proc. of Computational Plasticity III. (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Nakamura, Y., Nakamachi, E. and Wagoner, R. H.: ""Deep Drawing Analysis of Square Cups with Coated. Rate-Sensitive Steel Sheet, "" Proc. of Computational Plasticity III. (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Nakamachi, E.: "Nonlinear Anisotropic Plastic Plate and Shell Finite Element Formulation for Rigid-body Contact Problem Referred to Spacial Deformed Coordinate. "" Trans. JSME.58-549. (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Nakamachi, E. and Komada, J.: ""Derivation of the Friction Law for a Coated Sheet by Experiments and Sheet-Forming Finite Element Simulation. "" Trans. JSME.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 仲町 英治・北川 浩: "非線形殼理論に基づく板の剛体接触問題の弾塑性有限要素解析" 日本機械学会論文集. 57ー543. 2677-2682 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 仲町 英治: "空間変形座標基準による異方性塑性板殼体の剛体接触問題のための非線形有限要素式の導出" 日本機械学会論文集. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] 仲町 英治,駒田 淳: "表面処理板材の摩擦特性実験式の導出および成形問題の有限要素シミュレ-ション" 日本機械学会論文集. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] Nakamachi,E.Makinouchi,A.: "Description of Tool Geometry and Formulation of Deformation Dependent Contact Problems" Proc.of Int.Cont.of FEーSimwlation of 3ーDSheet Metal Forming Processes in Automotire Industry. 75-107 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 仲町 英治,Germain,Y.,Wagoner,R.H.: "薄板の剛体パンチによる面外大ひずみ大変形問題の剛一粘塑性有限要素解析" 日本機械学会論文集. 56ー521. 156-161 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] NAKAMACHI,E.: "Computer Aided Simulation of Sheet Metal Forming Procedure,by Thin Shell Finite Element Analysis." Advanced Technology of Plasticity. 4. 1745-1750 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] KEUM,Y.T.,NAKAMACHI,E.WAGONER,R.H.,LEE,J.K.: "Compatible Description of Tool Surfaces and FEM Meshes for Analysing Sheet Forming Operations" Inb.J.Numer.Meth.in Engng.30. 1471-1502 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Y.T.Keum,E.Nakamachi,R.H.Wagoner: "Compatible description of tool surfaces and FEM meshes for analyzing sheet forming operations" Numiform 89,eds.E.G.Thampson et.al. A.A.BLKEMA. 489-496 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 仲町英治,R.H.ワゴナ-: "板成形過程の有限要素シミュレ-ション" 塑性加工春季講演会. 391-394 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 仲町英治,Y.ジャ-マイン,R.H.ワゴナ-: "薄板の剛対パンチによる面外大ひずみ大変形問題の剛-粘塑性有限要素解析" 日本機械学会論文集. 56. 15-161 (1990)

    • Related Report
      1989 Annual Research Report
  • [Publications] 仲町英治,北川浩: "非線形殻理論に基づく板の剛対接触問題の弾塑性有限用度解析" 日本機械学会第67期通常総会講演会. (1990)

    • Related Report
      1989 Annual Research Report
  • [Publications] E.Nakamachi: "Development of FEA of Sheet Forming with Arbitrarily Shaped Tools." Proceedings of 3rd International Conference on Technology of Plasticity. (1990)

    • Related Report
      1989 Annual Research Report

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Published: 1989-04-01   Modified: 2016-04-21  

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