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Basic Study on Ultrasonic Cutting and Machining of Fiber Reinforced Plastics

Research Project

Project/Area Number 01550105
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionKanagawa Institute of Technology

Principal Investigator

TAKEYAMA Hidehiko  Kanagawa Institute of Technology, Faculty of Engineering, Professor, 工学部, 教授 (80111631)

Co-Investigator(Kenkyū-buntansha) KATO Shunji  Kanagawa Institute of Technology, Faculty of Engineering, Assistant, 工学部, 助手 (40194815)
KAWASHIMA Takeshi  Kanagawa Institute of Technology, Faculty of Engineering, Lecturer, 工学部, 講師 (70186089)
Project Period (FY) 1989 – 1990
Project Status Completed (Fiscal Year 1990)
Budget Amount *help
¥2,000,000 (Direct Cost: ¥2,000,000)
Fiscal Year 1990: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1989: ¥1,600,000 (Direct Cost: ¥1,600,000)
KeywordsBurr / Aluminum / Ultrasonic drilling / Radial peripheral lip drill / Material deterioration around hole exit / ラジアルペリフェラルリップドリル / アルミニゥムの穴あけ / ガラス繊維強化プラスチック / 超音波振動切断・切削 / 切断コンプライアンス / ばりあし穴あけ / 純アルミニウムの穴あけ
Research Abstract

The basic study on ultrasonic cutting of fiber reinforced plastics such as an investigation of frequency characteristics of cutting compliance has led to the experimental study on ultrasonic drilling free from burr or material deterioration at the exit of drilled hole. Major findings are as follows :
(1) The thrust force in drilling glass fiber reinforced plastics and aluminum can be greatly reduced by applying ultrasonic vibration in the direction of drill feed, and the larger the amplitude of ultrasonic vibration, the more emphasized the force reduction is.
(2) Material deterioration and burr around the hole exit can be markedly minimized by applying ultrasonic vibration in the direction of drill feed and by utilizing the newly developed radial peripheral lip drill, and within a certain limit the larger the amplitude of ultrasonic vibration, the more emphasized the effect is.
(3) The effect of ultrasonic vibration upon prevention of material deterioration and burr around the hole exit is more emphasized by utilizing the newly developed radial peripheral lip drill.
(4) Applying utrasonic vibration in the direction of drill feed with the radial peripheral lip drill, immediately before penetrating the hole the primary cutting motion is turned from the revolving motion to the axial ultrasonic motion, and the stock around the hole exit, which otherwise would become to be burr, is sharply sliced away by the extremely oblique cutting edge close to the wall of the hole to be drilled.

Report

(3 results)
  • 1990 Annual Research Report   Final Research Report Summary
  • 1989 Annual Research Report
  • Research Products

    (7 results)

All Other

All Publications (7 results)

  • [Publications] 平山 秀彦,加藤 俊二,石渡 修一,竹治 裕幸: "超音波振動穴あけに関する研究" 1990年度精密工学会秋季大会学術請演会論文集. 1093-1094 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 竹山 秀彦,加藤 俊二: "Burrless Drilling by Means of Ultrsonic Vibration" Annals of CIRP. 40. (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Hidehiko Takeyama, Shunji Kato, Shoichi Ishiwata, Hiroyuki Takeji: "Study on Ultrasonic Drilling" Proceeding at Autumn Conference of Society of Precision Engineering. 1093-1094 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Hidehiko Takeyama, Shunji Kato: "Burrless Drilling by Means of Ultrasonic Vibration" Annals of CIRP. 40-1. (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 竹山 秀彦,加藤 俊二,石渡 昭一,竹治 裕幸: "超音波振動穴あけに関する研究" 1990年度精密工学会秋季大会学術講演論文集. 1093-1094 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] 竹山 秀彦,加藤 俊二: "Burrless Drilling by Means of Ultrasonic Vibration" Annals of CIRP. 40. (1991)

    • Related Report
      1990 Annual Research Report
  • [Publications] 竹山秀彦,加藤俊二: "超音波振動穴あけに関する研究" 精密工学会誌.

    • Related Report
      1989 Annual Research Report

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Published: 1989-04-01   Modified: 2016-04-21  

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