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Simulation and Control of Deformations for Next Generation of Ultra Precision Machine Tools

Research Project

Project/Area Number 02302040
Research Category

Grant-in-Aid for Co-operative Research (A)

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionKobe University

Principal Investigator

MORIWAKI Toshimichi  Kobe Univ., Faculty of Eng., Prof., 工学部, 教授 (00031104)

Co-Investigator(Kenkyū-buntansha) TANI Yasuhiro  Tokyo Univ., Institute of Production Eng., Associate Prof., 生産技術研究所, 助教授 (80143527)
OISHI Susumu  Aoyama Gakuin Univ., Faculty of Sci. & Eng., Associate Prof., 理工学部, 助教授 (70094258)
TSUTSUMI Masaomi  Tokyo Univ. of Agric. & Tech., Prof., 工学部, 教授 (90108217)
HIGUCHI Toshiro  Tokyo Univ, . Faculty of Eng., Prof., 工学部, 教授 (10111569)
FURUKAWA Yuji  Tokyo Metropolitan Univ., Faculty of Eng., Prof., 工学部, 教授 (10087190)
Project Period (FY) 1990 – 1991
Project Status Completed (Fiscal Year 1991)
Budget Amount *help
¥10,900,000 (Direct Cost: ¥10,900,000)
Fiscal Year 1991: ¥3,000,000 (Direct Cost: ¥3,000,000)
Fiscal Year 1990: ¥7,900,000 (Direct Cost: ¥7,900,000)
KeywordsUltra Precision Machining / Ultra Precision Machine Tool / Ultra Precision Spindle / Ultra Precision Feed Mechanism / Disturbance in Environment / Estimation of Deformation / Thermal Deformation / Compensation Control / 微小変形 / 加工精度 / シミュレ-ション / 変形制御
Research Abstract

The present co-operative research deals with simulation and control of deformations of ultra precision machine tools aiming at developing technological bases for the next generation of ultra precision machine tools. The results are summarized as follows ;
1. Development of a simulation system to estimate deformations of ultra precision machine tools
A simulation system was developed based on the FEM (Finite Element Method) in order to analyze thermal deformations of ultra precision machine tools. the simulation system can estimate the thermal deformations due to disturbance of the environmental temperature and the heat generated in the ultra precision machining process.
2. Effect of disturbance in machining environment on ultra precision machining process
Experimental and theoretical analysis of the ultra precision machining process was carried out to clarify the effects of the disturbance in the machining environment on the machining accuracy. In particular, the machining errors due to the heat generated in the machining process was discussed based on the thermal deformations of the cutting tools and the work pieces.
3. Effect of environmental disturbance on ultra precision machine tools
The thermal deformations of the ultra precision machine tools and the ultra precision spindles ware analyzed applying both the experimental methods and the FEM in order to clarify the effects of the thermal disturbance in the environments surrounding the machine tools.
4. Control of deformations of ultra precision machine tools
Control methods were discussed aiming at establishing effective control method to compensate the deformations of the ultra precision machine tools. A feed back control system was proposed to realize an ultra precision feed mechanism with use of an optical linear scale.

Report

(3 results)
  • 1991 Annual Research Report   Final Research Report Summary
  • 1990 Annual Research Report
  • Research Products

    (16 results)

All Other

All Publications (16 results)

  • [Publications] T.Moriwaki, A.Horiuchi and K.Okuda: "Effect of Cutting Heat on Machining Accuracy in Ultra-Precision Diamond Turning" Annals of the CIRP. 39. 81-84 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 森脇,趙,西内: "環境温度変化によるマシニングセンタの熱変形" 日本機械学会論文集,C編. 57. 2447-2452 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] T.Moriwaki, K.Yokoyama and C.Zhao: "Improving Machining Accuracy in Turning with Use of Tool Holder Made of Super-inver" Proc.of Int.Mechanical Engineering Congress Sydney. 88-92 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 森脇 俊道,杉村 延広,苗 勇,岩田 一明: "工作機械の精度設計に対する解析的アプロ-チ(創成運動にともなう加工面の誤差の解析)" 日本機械学会論文集,C論. 57. 3372-3377 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] T. Moriwaki, A. Horiuchi and K. Okuda: "Effect of Cutting Heat on Machining Accuracy in Ultra-Precision Diamond Turning" Annals of CIRP. 39. 81-84 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] T. Moriwaki, C. Zhao and M. Nishiuchi: "Thermal Deformation of Machining Center due to Temperature Change in the Environment" Trans. JSME. 57. 2447-2452 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] T. Moriwaki, K. Yokoyama and C. Zhao: "Improving Machining Accuracy in Turning with Use of Tool Holder Made of Super-inver" Proc. of Int. Mechanical Eng. Congress. 88-92 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] T. Moriwaki, N. Sugimura, Y. Miao and K. Iwata: "An Analytical Approach for Machine Tool Design Considering Machining Accuracy (Analysis of Geometric Errors on Product Surfaces due to Kinematic Errors of Shape Generating Motions)" Trans. JSME. 57. 3372-3377 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 森脇,趙,西内: "環境温度変化によるマシニングセンタの熱変形" 日本機械学会論文集,C編. 57. 2447-2452 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] T.Moriwaki,K.Yokoyama and C.Zhao: "Improving Machining Accuracy in Turning with Use of Tool Holder Made of Superーinver" Proc.of Int.Mechanical Engineering Congress Sydney. 88-92 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 森脇,杉村,苗,岩田: "工作機械の精度設計に対する解析的アプロ-チ(創成運動誤差に伴う加工面の誤差の解析)" 日本機械学会論文集,C編. 57. 3372-3377 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] T.Moriwaki: "Effect of Cutting Heat on Machining Accuracy in UltraーPrecision Diamond Turning" Annals of the CIRP. 81-84 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] 森脇 俊道: "マシニングセンタ-の熱変形解析" 精密工学会1990年度関西地方定期学術講演論文集. 101-102 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] T.Moriwaki: "Improving Machining Accuracy in Turning with use of Tool Holder made of Superーinver" Proc.of Int.Conf.MECH'91.

    • Related Report
      1990 Annual Research Report
  • [Publications] 森脇 俊道: "環境温度変化によるマシニングセンタの熱変形" 日本機械学会論文集、C編.

    • Related Report
      1990 Annual Research Report
  • [Publications] 森脇 俊道: "工作機械の精度設計に対する解析的アプロ-チ(創成運動誤差に伴う加工面の誤差の解析)" 日本機械学会論文集、C編.

    • Related Report
      1990 Annual Research Report

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Published: 1990-04-01   Modified: 2016-04-21  

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