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Development of the new technology of machining, measuring and control for advanced manufacturing system of metal molds

Research Project

Project/Area Number 02302041
Research Category

Grant-in-Aid for Co-operative Research (A)

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionFaculty of Science and Technology, KEIO University

Principal Investigator

INASAKI Ichiro  Faculty of Science and Technology KEIO University, Dept. of Mechanical Engineering, Professor, 理工学部, 教授 (30051650)

Co-Investigator(Kenkyū-buntansha) AOYAMA Tojiro  Faculty of Science and Technology, KEIO University, Dept. of Mechanical Engineer, 理工学部, 助教授 (70129302)
MITSUI Kimiyuki  Faculty of Science and Technology, KEIO University, Dept. of Mechanical Engineer, 理工学部, 教授 (90219668)
TAKEUCHI Yoshimi  University of Electro Communication, Dept. of Mechanical and Control Engineering, 電気通信学部, 教授 (50107546)
MIYOSHI Takashi  Faculty of Engineering, Osaka University, Dept. of Mechanical Engineering for In, 工学部, 教授 (00002048)
SHIBATA Junji  Shibaura Institute of Technology, Dept. of Mechanical Engineering II, Professor, 機械工学第二学科, 教授 (30052822)
Project Period (FY) 1990 – 1991
Project Status Completed (Fiscal Year 1991)
Budget Amount *help
¥14,800,000 (Direct Cost: ¥14,800,000)
Fiscal Year 1991: ¥5,000,000 (Direct Cost: ¥5,000,000)
Fiscal Year 1990: ¥9,800,000 (Direct Cost: ¥9,800,000)
KeywordsMetal Molds / Automatic Polishing / Polishing Tools / Robot / Fuzzy Control / Expert System / 3-D Form Measurement / Non-Contact Measurement
Research Abstract

Recently, the automated system for the manufacturing process of metal molds become important. The purpose of this research is to develop the advanced manufacturing system of metal molds by integrating the machining, measuring and control technology for metal molds. The results obtained in this research are summarized as follows.
(1) The motion of rotary polishing tools for finishing of mold surface is simulated, and the availability of rotary polishing tools for automated machining of metal molds is discussed.
(2) The electrolytic polishing is applied to the finishing process of metal molds.
(3) A polishing robot which has an on-line constant force control system is proposed. Fuzzy theory is applied to control the movement of the polishing robot. The attitude angel of the robot arm to the polishing surface is automatically determined by sensing the polishing force.
(4) An automatic polishing system, which avoids the interfere by generating the polishing route from CAD data, is developed, and its performance is evaluated.
(5) A three dimensional optical form sensor is developed. The non-contact measurement of mold surface is carried out, and the performance of developed optical sensor is evaluated.
(6) An optical sensor for measurement of surface roughness is developed. The non-contact measurement test of mold surface roughness is carried out, and the performance of the developed optical sensor is evaluated.
(7) An expert system for the determination of polishing tools is developed.

Report

(3 results)
  • 1991 Annual Research Report   Final Research Report Summary
  • 1990 Annual Research Report
  • Research Products

    (65 results)

All Other

All Publications (65 results)

  • [Publications] G.Kim: "Development of Expert System for Grinding Operations" Proc.of the International Conference on Manufacturing Systems and Enviroment. 395-400 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] S.Kamezaki: "Force Control of Direct-Drive Robot by Means of Fuzzy Theory" Proc.of the International Conference on Manufacturing Systems and Enviroment. 129-134 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 青木 洋: "光リング式3ーD形状測定センサの開発研究(スペックルノイズの除去法の一考察)" 1990年度精密工学会秋季大会学術講演会講演論文集. 267-268 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 影山 元英: "金型仕上げ自動化のための磨きパタ-ン" 1991年度精密工学会秋季大会学術講演会講演論文集. 7-8 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 吉田 政弘: "電解研削による曲面の仕上げ加工" ABTEC'91学術講演会講演論文集. 289-294 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 亀崎 俊一: "金型自動研磨ロボットシステムの開発(ファジィ理論を適用した研磨力の制御)" 日本機械学会論文集(C編). 57ー543. 3714-3719 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 竹内 芳美: "ロボットによる磨き作業の自動化" 1991年度精密工学会春季大会学術講演会講演論文集. 1063-1064 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 三好 隆志: "高精度非接触三次元測定の研究動向" プラスチックエ-ジ. 37ー2. 146-151 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 青木 洋: "光リング式3ーD形状測定センサの開発研究(エッジ部・金属面への適用)" 1991年度精密工学会春季大会学術講演会講演論文集. 409-410 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] K.Saito: "Non-Contact 3-D Digitizing and Mahining System for Free-Form Surface" Annals of the CIRP. 40-1. 483-486 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 三好 隆志: "非接触金型3次元形状測定センサの開発研究" 型技術. 6ー8. 108 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 矢野 章成: "ファジィ制御による加工精度の向上" 精密工学会誌. 51ー7. 1283-1288 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M.Higuchi: "Mustererkennung der Qualitaet der Production" Techno.Rep.Kansai Univ.34. (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 矢野 章成: "円筒プランジ研削加工の自動化に関する研究(区間線形回帰モデルと制御効果の関係)" 1991年度精密工学会秋季大会学術講演会講演論文集. 1-2 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 吉田 政弘: "電解研削による曲面の仕上げ加工" 砥粒加工学会誌.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Y.Takeuchi: "Collision free Polishing by Use of an Industrial Robot Based on Solid Model" Proc.of Japan-USA Symposium on Flexible Automation.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 竹内 芳美: "ロボットによる磨き作業の自動化(第1報,磨きロボットシステムの構成)" 日本機械学会論文集(C編). 58ー545. 289-294 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 竹内 芳美: "磨きロボット自動運転のための工作物面粗さの自動評価" 1992年度精密工学会春季大会学術講演会講演論文集.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 矢野 章成: "知識支援による研削砥石設計" 1992年度精密工学会春季大会学術講演会講演論文集.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] G. Kim, I. Inasaki: "Development of Expert System for Grinding Operations" Proc. of the International Conference on Manufacturing Systems and Environment. 395-400 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] S. Kamazaki, T. Aoyama, I. Inasaki: "Force Control of Direct-Drive Robot by Means of Fuzzy Theory" Proc. of the International Conference on Manufacturing Systems and Environment. 129-134 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] H. Aoki, T. Miyoshi, K. Saito: Proc. of JSPE autumn annual meeting. 267-268 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M. Kageyama, J. Shibata: Proc. of JSPE autumn annual meeting. 7-8 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M. Yoshida, T. Shinmura, M. Kunieda, M. Yamaguchi: "Finishing of Freeform Surface using Electro-Chemical Grinding" Proc. of ABTEC'91. 289-294 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] S. Kamezaki, T. Aoyama, I. Inasaki: "Development of a Robot-Polishing System (Polishing Force Control by Means of Fuzzy Set Theory)" Trans. JSME, Series C. 57, No. 543. 3714-3719 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Y. Takeuchi, N. Asakawa, D. F. Ge: Proc. of JSPE spring annual meeting. 1063-1064 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] T. Miyoshi: Plastic Age. 37, No2. 146-151 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] H. Aoki, T. Miyoshi, K. Saito: Proc. of JSPE spring annual meeting. 409-410 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] K. Saito, T. Miyoshi: "Non-Contact 3-D Digitizing and Machining System for Free-Form Surfaces" Annals of the CIRP. 40-1. 483-486 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] T. Miyoshi, K. Saito: Katagijutsu. 6, No. 8. 108 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] A. Yano, M. Higuchi, M. Takuma: "On the Improvement of Working Accuracy by Fuzzy Control" Journal of the JSPE. 57, No. 7. 1283-1288 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M. Higuchi: "Mustererkennung der Qualitaet der Production" Techno. Rep. of Kansai Univ.(1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] A. Yano, M. Higuchi, H. Nanno: Proc. of JSPE autumn annual meeting. 1-2 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M. Yoshida, T. Shinmura, M. Kunieda, M. Yamaguchi: Journal of the Japan Society of Grinding Engineer.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Y. Takeuchi, D. F. Ge, N. Asakawa: "Collision free Polishing by Use of an Industrial Robot Based on Solid Model" Proc. of Japan-USA Symposium of Flexible Automation.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Y. Takeuchi, N., Asakawa, D. F. Ge: "Automation of Polishing Work by an Industrial Robot (1st Report, System of Polishing Robot)" Trans. JSME, Series C. 58, No. 545. 289-294 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Y. Takeuchi, N. Asakawa, D. F. Ge: Proc. of JSPE spring annual meeting. (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] A. Yano, M. Higuchi, J. Sugiyama, N. Matsumori, I. Yoshizawa: Proc. of JSPE spring annual meeting. (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] G.Kim: "Development of Expert System for Grinding Operations" Proc.of the International Conference on Manufacturing Systems and Enviroment. 395-400 (1990)

    • Related Report
      1991 Annual Research Report
  • [Publications] S.Kamezaki: "Force Control of DirectーDrive Robot by Means of Fuzzy Theory" Proc.of the International Conference on Manufacturing Systems and Enviroment. 129-134 (1990)

    • Related Report
      1991 Annual Research Report
  • [Publications] 青木 洋: "光リング式3ーD形状測定センサの開発研究(スペックルノイズの除去法の一考察)" 1990年度精密工学会秋季大会学術講演会講演論文集. 267-268 (1990)

    • Related Report
      1991 Annual Research Report
  • [Publications] 影山 元英: "金型仕上げ自動化のための磨きパタ-ン" 1991年度精密工学会秋季大会学術講演会講演論文集. 7-8 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 吉田 政弘: "電解研削による曲面の仕上げ加工" ABTEC'91学術講演会講演論文集. 289-294 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 亀崎 俊一: "金型自動研磨ロボットシステムの開発(ファジィ理論を適用した研磨力の制御)" 日本機械学会論文集(C編). 57ー543. 3714-3719 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 竹内 芳美: "ロボットによる磨き作業の自動化" 1991年度精密工学会春季大会学術講演会講演論文集. 1063-1064 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 三好 隆志: "高精度非接触三次元測定の研究動向" プラスチックエ-ジ. 37ー2. 146-151 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 青木 洋: "光リング式3ーD形状測定センサの開発研究(エッジ部・金属面への適用)" 1991年度精密工学会春季大会学術講演会講演論文集. 409-410 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] K.Saito: "NonーContact 3ーD Digitizing and Mahining System for FreeーForm Surface" Annals of the CIRP. 40ー1. 483-486 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 三好 隆志: "非接触金型3次元形状測定センサの開発研究" 型技術. 6ー8. 108 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 矢野 章成: "ファジィ制御による加工精度の向上" 精密工学会誌. 57ー7. 1283-1288 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] M.Higuchi: "Mustererkennung der Qualitaet der Production" Techno.Rep.Kansai Univ.34. (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 矢野 章成: "円筒プランジ研削加工の自動化に関する研究(区間線形回帰モデルと制御効果の関係)" 1991年度精密工学会秋季大会学術講演会講演論文集. 1-2 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 吉田 政弘: "電解研削による曲面の仕上げ加工" 砥粒加工学会誌.

    • Related Report
      1991 Annual Research Report
  • [Publications] Y.Takeuchi: "Collision Free Polishing by Use of an Industrial Robot Based on Solid Model" Proc.of JapanーUSA Symposium on Flexible Automation.

    • Related Report
      1991 Annual Research Report
  • [Publications] 竹内 芳美: "ロボットによる磨き作業の自動化(第1報,磨きロボットシステムの構成)" 日本機械学会論文集(C編). 58ー545. 289-294 (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] 竹内 芳美: "磨きロボット自動運転のための工作物面粗さの自動評価" 1992年度精密工学会春飼大会学術講演会講演論文集.

    • Related Report
      1991 Annual Research Report
  • [Publications] 矢野 章成: "知識支援による研削砥石設計" 1992年度精密工学会春季大会学術講演会講演論文集.

    • Related Report
      1991 Annual Research Report
  • [Publications] G.Kim: "Development of Expert System for Grinding Operations" Proceedings of the International Conference on Manufacturing Systems and Enviroment. 395-400 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] 三好 隆志: "非接触3ーDデジタイジングシステムの開発研究" 精密工学会誌. 56,6. 74-80 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] 三好 隆志: "高精度非接触三次元測定の研究動向" プラスチックエ-ジ. 37,2. 146-151 (1991)

    • Related Report
      1990 Annual Research Report
  • [Publications] K.Saito: "NonーContact 3ーD Digitizing and Machinig System for FreeーForm Surface" Annals of the CIRP. 40,1. (1991)

    • Related Report
      1990 Annual Research Report
  • [Publications] 青木 洋: "光リング式3ーD形状測定センサの開発研究(エッジ部・金属面への適用)" 1991年度精密工学会春季大会講演論文集. (1991)

    • Related Report
      1990 Annual Research Report
  • [Publications] S.Kamezaki: "Force Control of DirectーDrive Robot by Means of Fuzzy Theory" Proceedings of the International Conference on Manufacturing Systems and Enviroment. 129-134 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] 亀崎 俊一: "ファジィ理論を適用した金型磨きロボットの力制御" 日本機械学会第68期通常総会講演会. (1991)

    • Related Report
      1990 Annual Research Report
  • [Publications] 竹内 芳美: "ロボットによる磨き作業の自動化" 1991年度精密工学会春季大会講演論文集. (1991)

    • Related Report
      1990 Annual Research Report

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Published: 1990-04-01   Modified: 2016-04-21  

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