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Control Methodologies and Their Systematic Approach to Automated Manufacturing Systems

Research Project

Project/Area Number 02402028
Research Category

Grant-in-Aid for General Scientific Research (A)

Allocation TypeSingle-year Grants
Research Field 機械力学・制御工学
Research InstitutionKyoto University

Principal Investigator

HITOMI Katsundo  Kyoto University, Dapartment of Pracision Engineering, Professor, 工学部, 教授 (40016308)

Co-Investigator(Kenkyū-buntansha) YOSHIMURA Masataka  Kyoto University, Dapartment of Precision Engineering, Lecturer, 工学部, 講師 (60026325)
KUMAMOTO Hiromitsu  Kyoto University, Dapartment of Precision Engineering, Associate Professor, 工学部, 助教授 (10109019)
MATSUHISA Hiroshi  Kyoto University, Dapartment of Precision Engineering, Associate Professor, 工学部, 助教授 (00109034)
YAMASHINA Hajime  Kyoto University, Dapartment of Precision Engineering, Professor, 工学部, 教授 (20026149)
SATO Susumu  Kyoto University, Dapartment of Precision Engineering, Professor, 工学部, 教授 (90025875)
Project Period (FY) 1990 – 1993
Project Status Completed (Fiscal Year 1993)
Budget Amount *help
¥29,300,000 (Direct Cost: ¥29,300,000)
Fiscal Year 1993: ¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 1992: ¥7,200,000 (Direct Cost: ¥7,200,000)
Fiscal Year 1991: ¥7,100,000 (Direct Cost: ¥7,100,000)
Fiscal Year 1990: ¥12,900,000 (Direct Cost: ¥12,900,000)
KeywordsAutomated Manufacturing System / Control / CIM / Production Management / Vibration / Noise / Failure Diagnosis / Quality Design / 信頼性 / ニュ-ラルネットワ-ク / 生産システム工学 / 産業用ロボット / 作業環境
Research Abstract

The aims of the research are to systematize control methodologies for automated manufacturing systems and to develop new control technologies. In order to control optimally the manufacturing system, a total system which controls not only "flow of materials" but also "flow of information" should be developed. CIM (Computer-Integrated Manufacturing) is one of the total systems. Thereby, the concept and its strategic meaning were clarified, and production management, vibration / noise control and production control were analyzed
The methods for production planning, layout planning, product design and process planning were analyzed for developing the CIM.The optimal production planning methods were clarified in order to tackle with fluctuations of product demand and machine failures. A GT layout planning method and an optimal design procedure for industrial robots were developed. Furthermore, optimal machining conditions were analyzed
Active control methods for reducing noise in factories were analyzed. A semiactive control method for duct noise was developed using a volume-variable resonator, an optimization analysis of an active noise control method was made, and an adaptive active attenuation of periodic low frequency noise of factories was discussed. Furthermore, optimal design methods for vibration control devices with passive gyroscopic dampers were clarified
Automated failure diagnosis systems for production facilities were analyzed. Automated measurement methods of drill wear and chipping were developed using image processing techniques, automated failure diagnosis of machine elements were analyzed by newral networks, and a recursive rulebase system was developed for generating fault tree. Furthermore, a quality design method with multi objective characteristics was clarified

Report

(5 results)
  • 1993 Annual Research Report   Final Research Report Summary
  • 1992 Annual Research Report
  • 1991 Annual Research Report
  • 1990 Annual Research Report
  • Research Products

    (83 results)

All Other

All Publications (83 results)

  • [Publications] K.Hitomi: "Analysis of optimal machining conditions for flow-type automated manufacturing systems:maximum efficiency for multi-product production" International Journal of Production Research. 28. 1153-1162 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Hitomi: "Manufacturing systems engineering:the concept,its context and the state of the art" International Journal of Computer Integrated Manufacturing. 3. 275-288 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 人見勝人: "自動生産における最適切削速度の解析" 日本経営工学会誌. 41. 307-310 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 人見勝人: "オートメーションの本質" 情報系OA学会論集. 1. 97-108 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Hitomi: "Strategic integrated manufacturing systems:the concept and structures" International Journal of Production Economics. 25. 5-12 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Hitomi: "Steps toward CIM:system integration of computer-aided design,computer-aided manufacturing and computer-aided management" Japanese Journal of Advanced Automation Technology. 2. 193-197 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 人見勝人: "戦略的統合生産システム:その原理と構想" IEレビュー. 32. 4-10 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Hitomi: "CIM as manufacturing strategy" Japanese Journal of Advanced Automation Technology. 3. 3-7 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 人見勝人: "CIM(コンピュータ統括生産):そのシステム・インテグレーションと方略性" オフィス・オートメーション. 12. 25-33 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 人見勝人: "製造業の効率とFA化の効果" オフィス・オートメーション. 13. 85-87 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Ohashi: "Analysis of flexible machining cells for unmanned production" International Journal of Production Research. 29. 1603-1613 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 宋相載: "セル間の物の流れを考慮したGTセル構成法" 日本機械学会論文集(C編). 57. 1393-1401 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] J.Choi: "Analysis of a production planning problem for flexible manufacturing systems" Proceedings of the 11th International Conference on Production Research. 539-542 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] S.Song: "Integrating the production planning and cellular layout for flexible cellular manufacturing" Proceedings of the 11th International Conference on Production Research. 535-538 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] トーマス プレッシュベルガー: "JIT生産方式に先行生産の概念を導入したハイブリッド生産方式に関する研究" 日本経営工学会誌. 44. 158-163 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 吉村允孝: "多関節形ロボットの高性能化のための動作計画と構造設計の統合的最適化" 日本機械学会論文集(C編). 59. 955-962 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 吉村允孝: "ユーザのニーズを考慮した産業用ロボットに対する設計システムの研究" 日本機械学会論文集(C編). 59. 3989-3997 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Yura: "A revised cyclic production method" Trans.of ASME,Journal of Engineering for Industry. 113. 328-334 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 本田善久: "室内での周期的低周波騒音の適応形能動消音" 日本機械学会論文集(C編). 57. 539-545 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] O.Nishihara: "Vibration damping mechanisms with gyroscopic moment" JSME International Journal. 35. 50-55 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Matsuhisa: "Semiactive control of duct noise by a volume-variable resonator" JSME International Journal. 35. 223-228 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] G.Rongrong: "Numerical optimization for active noise control in three dimensional space" Proceedings of the International Conference ‘Modeling Simulation and Control'. 2352-2358 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 松久寛: "振動・騒音の能動制御:基本と最近の実用事例" システム/制御/情報. 36. 600-606 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 西原修: "受動形ジャイロ制振機構の最適設計:定点理論と最小分散規範" 日本機械学会論文集(C編). 59. 1053-1061 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 松久寛: "可変減衰形能動共鳴器による消音" 日本機械学会論文集(C編). 59. 1824-1829 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Yamashina: "Automatic detection of wear and chipping of cutting tools by image processing techniques" International Journal of Production Research. 28. 647-660 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Yamashina: "Failure diagnosis of a servovalve by neural networks with new learning algorithm and structure analysis" International Journal of Production Research. 28. 1009-1021 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 山品元: "2台のITVカメラと画像処理によるドリル損耗の自動測定" 精密工学会誌. 56. 1841-1846 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 山品元: "方向制御弁のニューラルネットワークによる故障診断" 精密工学会誌. 56. 2291-2296 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 熊本博光: "再帰的ルールベース・システムによるフォールト・ツリーの自動生成" 計測自動制御学会論文集. 26. 344-351 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 山品元: "ボルト軸力低下量のニューラルネットワークによる同定:回転体に締結されたボルトの場合" 精密工学会誌. 57. 1826-1831 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 山品元: "Vベルトのクロススペクトル法と判別関数法による故障診断" 精密工学会誌. 57. 1965-1970 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 山品元: "Vベルトの故障診断" 日本設備管理学会誌. 2. 21-27 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 山品元: "ニューラルネットワークによる機械要素の故障診断" 日本設備管理学会誌. 3. 10-19 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 山品元: "複数の目的特性を考慮したパラメータ設計法" 精密工学会誌. 58. 516-520 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 山品元: "トロリーコンベヤ用チェーンの赤外線カメラによる微小欠陥検知" 日本設備管理学会誌. 4. 9-16 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Yamashina: "Automated measurement of drill wear and chipping using two ITV cameras and image processing techniques" Japanese Journal of Advanced Automation Technology. 3. 17-22 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 山品元: "複数の特性変数を考慮したもとで製造コスト最小化を目的とする品質設計法" 精密工学会誌. 59. 1459-1464 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Yamashina: "Detection of small cracks in the chain of a trolley conveyor with an infrared camera" Journal of Intelligent Manufacturing. 4. 259-267 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 人見勝人: "CIM総論:コンピュータによる設計・生産・管理(第2版)" 共立出版, 270 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Hitomi: "Analysis of optimal machining conditions for flow-type automated manufacturing systems : maximum efficiency for multi-product production" International Journal of Production Research. Vol.28. 1153-1162 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Hitomi: "Manufacturing systems engineering : the concept, its context and the state of the art" International Journal of Computer Integrated Manufacturing. Vol.3. 275-288 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Hitomi: "Strategic integrated manufacturing systems : the concept and structures" International Journal of Production Economics. Vol.25. 5-12 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Hitomi: "Steps toward CIM : system integration of computeraided design, computer-aided manufacturing and computer-aided management" Japanese Journal of Advanced Automation Technology. Vol.12. 193-197 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Hitomi: "CIM as manufacturing stategy" Japanese Journal of Advanced Automation Technology. Vol.3. 3-7 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Ohashi: "Analysis of flexible machining cells for unmanned production" International Journal of Production Research. Vol.29. 1603-1613 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] J.Choi: "Analysis of a production planning problem for flexible manufacturing systems" Proceedings of the 11th International Conference on Production Research. 539-542 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] S.Song: "Integrating the production planning and cellular layout for flexible cellular manufacturing" Proceedings of the 11th International Conference on Production Research. 535-538 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Yura: "A revised cyclic production method" Trans. of ASME, Journal of Engineering for Industry. Vol.113. 328-334 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] O.Nishihara: "Vibration damping mecanisms with gyroscopic moment" JSME International Journal. Vol.35. 50-55 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Matsuhisa: "Semiactive control of duct noise by a volume-variable resonator" JSME International Journal. Vol.35. 223-228 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] G.Rongrong: "Numerical optimization for active noise control three dimentional space" Proceedings of the International Conference Modeling Simulation and Contall. 2352-2358 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Yamashina: "Automatic detection of wear and chipping of cutting tools by image processing processing techniques" International journal of Production Research. Vol.28. 647-660 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Yamashina: "Failure diagnosis of a servovalve by neural networks with new learning algorith and structure analysis" International Journal of Production Research. Vol.28. 1009-1021 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Yamashina: "Automated measurement of drill wear and chipping using two ITV cameras and image processing techniques" Japanese Journal of Advanced Automation Technology. Vol.3. 17-22 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Yamashina: "Detection of small cracks in the chain of a trolley conveyor with an infrared camera" Journal of Intelligent Manufacturing. Vol.4. 259-267 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] T.プレッシュベルガー: "JIT生産方式に先行生産の概念を導入したハイブリッド生産方式に関する研究" 日本経営工学会誌. 44. 158-163 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 吉村允孝: "多関節形ロボットの高性能化のための動作計画と構造設計の統合的最適化" 日本機械学会論文集(C編). 59. 327-334 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 松久寛: "可変減衰形能動共鳴器による消音" 日本機械学会論文集(C編). 59. 1824-1829 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 西原修: "受動形ジャイロ制振機構の最適設計" 日本機械学会論文集(C編). 59. 1053-1061 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 山品元: "複数の特性変数を考慮したもとで製造コスト最小化を目的とする品質設計法" 精密工学会誌. 59. 1459-1464 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Hajime Yamashina: "Detection of Small Cracks in the Chain of a Trolley Conveyor with an Infrared Camera" Journal of Intelligent Manufacturing. 4. 259-267 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Katsundo Hitomi: "CIM as Manufacturing Strategy" Journal of Advanced Automation Technology. 3. 3-7 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 人見 勝人: "CIM(コンピュータ統括生産):そのシステム・インテグレーションと方略性" オフィス・オートメーション. 12. 25-33 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Hajime Yamashina: "Automated Measurement of Drill Wear and Chipping Using Two ITV Cameras and Image Processing Techniques" Japanese Journal of Advanced Automation Technology. 3. 17-22 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 山品 元: "複数の目的特性を考慮したパラメータ設計法" 精密工学会誌. 58. 516-520 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Hiroshi Matsuhisa: "Semiactive Control of Duct Noise by a Volume-Variable Resonator" JSME International Journal. 35-2. 223-228 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 吉村 允考: "機械製品に対する統合的CAD/CAMにおける多層的意思決定" 日本機械学会論文集(C編). 58. 1534-1542 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 人見 勝人: "CIM概論" 共立出版株式会社, 270 (1993)

    • Related Report
      1992 Annual Research Report
  • [Publications] Katsundo Hitomi: "Strategic Integrated Manufacturing Systems:The Concept and Structures" International Journal of Production Economics. 25. 5-12 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 人見 勝人: "戦略的統合生産システムーその原理と構想" IEレビュ-. 32. 4-10 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 山品 元: "ニュ-ラルネットワ-クによる機械要素の故障診断" 日本設備管理学会誌. 3. 10-19 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 山品 元: "Vベルトのクロススペクトル法と判別関数法による故障診断" 精密工学会誌. 57. 1965-1970 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] Masataka Yoshimura: "Integrated Optimization in ComputerーAided Design and Manufacturing of Machine Products Based on Shape Descriptions of Contact Surfaces" Procedings “Advances in Design Automationーー1991:ComputerーAided Design,Mechanical Systems Simulation and Analysis,Mechanisms,and Robitics" of the 17th ASME Design Automation Conference. 2. 353-360 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] Osamu Nishihara: "Methods for Designing Vibration Control Mechanisms with Gyroscopic Moment" Proceedings of AsiaーPacific Vibration Coference '91. 3.56-3.61 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 人見 勝人: "入門編生産システム工学" 共立出版株式会社, 208 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] Katsundo Hitomi: "Manufacturing systems engineering:the concept,its context and the state of the art" International Journal of Computer Integrated Manufacturing. 3. 275-288 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Katsundo Hitomi: "Analysis of optimal machining conditions for flowーtype automated manufacturing systems:maximum efficiency for multiーproduct production" International Journal of Production Research. 28. 1153-1162 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Hajime Yamashina: "Failure diagnosis of a servovalve by neural networks with new learning algorithm and structure analysis" International Journal of Production Research. 28. 1009-1021 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Hajime Yamashina: "Automatic detection of wear and chipping of cutting tools by image processing techniques" International Journal of Production Research. 28. 647-660 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Masataka Yoshimura: "Design optimization of industrial robots considering the working environment" International Journal of Production Research. 28. 805-820 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] 西原 修: "圧電アクチュエ-タによる片持はりの振動制御" 日本機械学会論文集.

    • Related Report
      1990 Annual Research Report
  • [Publications] 人見 勝人: "生産システム工学(第2版)" 共立出版株式会社, 354 (1990)

    • Related Report
      1990 Annual Research Report

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Published: 1990-04-01   Modified: 2016-04-21  

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