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The Measuring Method In Injection Molding With Ultrasonic waves

Research Project

Project/Area Number 02555025
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionTokyo University of Agriculture & Technology

Principal Investigator

NISHIWAKI Nobuhiko  Tokyo Univ. of Agri. & Tech., Faculty of technology, Professor, 工学部, 教授 (90016626)

Co-Investigator(Kenkyū-buntansha) MOTIZUKI Sadanari  Tokyo Univ. of Agri. & Tech., Faculty of technology, Professor, 工学部, 教授 (10013715)
Project Period (FY) 1990 – 1991
Project Status Completed (Fiscal Year 1991)
Budget Amount *help
¥16,100,000 (Direct Cost: ¥16,100,000)
Fiscal Year 1991: ¥5,000,000 (Direct Cost: ¥5,000,000)
Fiscal Year 1990: ¥11,100,000 (Direct Cost: ¥11,100,000)
KeywordsUltrasonic Waves / Injection Molding / Metal Mold / Pressure / Metal Foil / Flash / 射出成形 / 凝固状態 / 結晶化度 / 流入状態 / 固化状態
Research Abstract

This paper describes the measuring method in injection molding process by using ultrasonic waves. A method of monitoring the flow and cooling behavior of polymer melt, methods of measuring the crystallinity of the molded plastics of thermoplastic, the injection pressure in the cavity, and the locking force, and a method of detecting the cause of the thin flash have been developed.
In this study, following results have been obtained. (1) Flow behavior of polymer melt can be obtained by the variation of the amplitude of reflected, waves. (2) Cooling behavior and the temperature distribution of plastics in thickness direction can be obtained by the travelling time through the solid and the liquid phase of plastics in the cavity. (3) The crystallinity can be obtained indirectly by measuring the longitudinal sound velocity. (4) The reflection echo ratio of ultrasonic waves at the interface between the mold surface and the metal foil placed on the mold surface is proportional to the cavity pressure. (5) The behavior of the locking force and the cause of the thin flash can be determined by measuring the reflection echo ratio at the parting surface of the mold.

Report

(3 results)
  • 1991 Annual Research Report   Final Research Report Summary
  • 1990 Annual Research Report
  • Research Products

    (8 results)

All Other

All Publications (8 results)

  • [Publications] N.Nishiwaki: "A New Ultrasonic Method for Measuring The Crystallinity of Thermoplastics Used in Injection Molding Products" Proc.MSET 21. 217-222 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 西脇 信彦: "超音波による結晶化度の測定" 第2回プラスチック成形加工学会年次大会講演論文集. 141-142 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 今野 政昭: "キャビティ内の圧力測定" 第3回プラスチック成形加工学会年次大会講演論文集. 381-382 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] N. Nishiwaki: "A New Ultrasonic Method for Measuring The Crystallinity of Thermoplastics Used in Injection Molding Products" Proc. MSET 21. 217-222 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] N. Nishiwaki: "A New Ultrasonic Method for Measuring The Crystallinity" JSPP '90 Tech. Papers. 141-142 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M. Konno: "A New Ultrasonic Method for Measuring The Pressure in The Cavity" JSPP '91 Tech. Papers. 381-382 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 今野 政昭: "キャビティ内の圧力測定" 第3回プラスチック成形加工学会年次大会講演論文集. 381-382 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] N.Nishiwaki: "A New Ultrasonic Method for Measuring The Crystallinity of Thermplastics Used in Injection Molding Products" Proc.of MSET21. 217-222 (1990)

    • Related Report
      1990 Annual Research Report

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Published: 1990-04-01   Modified: 2016-04-21  

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