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Development of Iron-silicate Copper Converting Slag to Prevent Magnetite Precipitation

Research Project

Project/Area Number 02555136
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 金属精錬・金属化学
Research InstitutionIwate University

Principal Investigator

TAKEDA Yoichi  Iwate University, Faculty of Engineering, Associate Professor, 工学部, 助教授 (30125603)

Co-Investigator(Kenkyū-buntansha) YAMAGUCHI Katunori  Iwate University, Faculty of Engineering, Research Associate, 工学部, 助手 (70220259)
Project Period (FY) 1990 – 1992
Project Status Completed (Fiscal Year 1992)
Budget Amount *help
¥3,100,000 (Direct Cost: ¥3,100,000)
Fiscal Year 1992: ¥200,000 (Direct Cost: ¥200,000)
Fiscal Year 1991: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1990: ¥2,200,000 (Direct Cost: ¥2,200,000)
KeywordsMagnetite Trouble / Silicate Slag / Copper Smelting / Magnetite / Slag Loss / Distribution of Minor Element / Equilibrium Experiment / Activity of Copper Oxide / マグネタイト / 鉄シリケ-トスラグ / 造銅期 / マット溶錬 / 連続製銅法 / 酸化溶錬 / 連続製銅脇
Research Abstract

Solid magnetite tends to precipitate in copper converting slag under rather high oxygen partial pressure. Several kinds of experiments have been carried out to develop a new copper converting slag which prevents magnetite from precipitating and performs well in converting.
1. The slag compositions saturating with iron oxides of wustite and magnetite in FeO_x-SiO_2-CaO slag system under the presence of molten copper were determined from the oxygen partial pressure of iron saturation to cuprous oxide. The result showed that the slag containing up 25% of silica, up 15% of lime and under 60% of iron oxide made homogeneous liquid phase at the oxygen partial pressure of copper converting at 1573K. Also copper dissolution loss in the slag as oxide clarified as relations of slag composition, oxygen partial pressure and temperature.
2. Equilibrium experiment between the slag and high grade copper matte was made in order to get information about advantage when the iron silicate slag containing some amount of lime was formed in slag making stage before copper making. Copper loss of in the FeO_x-SiO_2-CaO slag decreased and removal of detrimental elements such as arsenic and antimony improved with increasing in lime content.
After discussing with an engineer of copper smelter how we apply this lime containing slag to copper converting, the slag will be tested in a commercial converter.

Report

(4 results)
  • 1992 Annual Research Report   Final Research Report Summary
  • 1991 Annual Research Report
  • 1990 Annual Research Report
  • Research Products

    (19 results)

All Other

All Publications (19 results)

  • [Publications] Yoichi TAKEDA: "Oxidic and Sulfidic Dissolution of Copper in Matte Smelting Slag" Proceedings of 4th International conference on Molten Slags and Fluxes. 584-589 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 武田 要一: "ガス,スラグ,マット,溶銅を含む諸相間の平衡実験" 平成4年度資源・素材関係学協会合同秋期大会分科研究会資料1. 79-82 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Yoichi TAKEDA: "Miscbility Gap in Cu_2O-SiO_2-CaO-Fe_3O_4 System"

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Yoichi TAKEDA: "Dissolution of Copper in FeOx-SiO_2-CaO Slag"

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Yoichi Takeda: "Oxidic and Sulfidic Dissolution of Copper in Matte Smelting Slag" Proceedings of 4th International Conference on Molten Slags and Fluxes. 584-589 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Yoichi Takeda: "Equilibrium Experiments among Gas, Slag, Matte and Copper" Proceedings of the 1992 Fall Meeting of the Mining & Materials Processing Institute of Japan. 179-182 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Yoichi Takeda: "Miscibility Gap in Cu_2O-SiO_2-CaO-Fe_3O_4 System"

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Yoichi Takeda: "Dissolution of Copper in FeO_x-SiO_2-CaO Slag"

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Yoichi Takeda: "Oxidic and Sulfidic Dissolution of Copper in Matte Smelting Slag" Proceedings of 4th International Conference on Molten slags and Fluxes. 584-589 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 武田 要一: "ガス、スラグ、マット、溶銅を含む諸相間の平衡実験" 平成4年度資源・素材関係学協会合同秋期大会分科研究会資料I. 79-82 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Yoichi Takeda: "Miscbilty Gap in Cu_2O-SiO_2-CaO-Fe_3O_4 System"

    • Related Report
      1992 Annual Research Report
  • [Publications] Yoichi Takeda: "Dissolution of copper in FeOx-SiO_2-CaO Slag"

    • Related Report
      1992 Annual Research Report
  • [Publications] 武田 要一: "固体鉄飽和Fe-O-S系融体の熱力学" 資源・素材学会研究・業積発表講演会講演要旨集. 385-386 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 武田 要一: "1573K、鉄飽和条件におけるスラグと鉄マットの平衡" 資源・素材学会研究・業積発表講演会講演要旨集. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] Yoichi Takeda: "Miscibility Gup in Cu_2O-SiO_2-CaO-Fe_3O_4 System Saturated with MgO" Materials Transactions,JIM.

    • Related Report
      1991 Annual Research Report
  • [Publications] Yoichi Takeda: "Oxidic and Sulfidic Dissolutions of Copper in Matte Smeltimg Slag" Proceedings of 4th International Conference on Molten Slags and Fluxes. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] Yoichi Takeda: "Solubility of Copper in FeO_x-SiO_2-CaO Slags" ISIJ International. (1993)

    • Related Report
      1991 Annual Research Report
  • [Publications] 武田 要一: "スラグへの銅の溶解損失" 平成2年度資源・素材関係学協会合同秋季大会分科会資料. P. 1-4 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Yoichi Takeda: "Miscibility Gap in Cu_2OーSiO_2ーCaOーFe_3O_4 System Saturated With MgO" Materials Transactions,JIM.

    • Related Report
      1990 Annual Research Report

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Published: 1990-04-01   Modified: 2016-04-21  

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