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Study Application of High Energy and High Power Plasma Jet to Melting and Refining

Research Project

Project/Area Number 02555139
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 金属精錬・金属化学
Research InstitutionOsaka University

Principal Investigator

KOBAYASHI Akira  Osaka Univ. Welding Research Inst., Assoc. Prof., 溶接工学研究所, 助教授 (70110773)

Co-Investigator(Kenkyū-buntansha) HABARA Yasuhiro  Nippon Metal Industry, Chief.Re, 主席
HIRATA Yoshinori  Osaka Univ. F.of Eng Assis.Prof., 工学部, 講師 (00116089)
YOSHIKAWA Takao  Osaka Univ. F.of ENng.Sci., Prof., 基礎工学部, 教授 (00029498)
KURODA Toshio  Osaka Univ. JWRI., Research Inst., 溶接工学研究所, 助手 (00107096)
Project Period (FY) 1990 – 1992
Project Status Completed (Fiscal Year 1992)
Budget Amount *help
¥12,000,000 (Direct Cost: ¥12,000,000)
Fiscal Year 1992: ¥1,900,000 (Direct Cost: ¥1,900,000)
Fiscal Year 1991: ¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 1990: ¥6,500,000 (Direct Cost: ¥6,500,000)
KeywordsPlasma melting and refining / Gas tunnel type plasma jet / Aluminum / Titanium / High power plasma jet / Transferred energy / Melting efficiency / High energy plasma jet / ガストンネル型 / 高温・高エネルギ-密度 / 溶融効率
Research Abstract

In this study, a gas tunnel type plasma jet, which is a high energy and high power type of heat source. has been applied to the melting of aluminum alloy which have been widely used, and the characteristics of this new plasma melting system was clarified experimentally. The results obtained are as follows:
1) The thermal efficiency of this gas tunnel type plasma jet was more than 70%. The transferred energy to the substrate was increased expornentially as the operating distance (melting distance:L) was decreased.
2) The melting efficiency of this plasma melting system was increased as the power input to plasma torch: P was increased. At P=25kW, L=30mm, the melting efficiency of aluminum alloy was more than 30%
3) The observation of microstructure showed that the melted Al alloy had many pores hardness of the melted Al alloy was decreased rather than that of as received Al alloy.
The surface nitridation of titanium materials was carried out at low pressure in a nirtogen atmosphere by using gas tunnel type plasma jet.
1) The TiN film which gad the value of Hv=2000 was obtained effectively. The ratio of nitridation of the TiN film, in the case of Ti alloy, was almost 100%
2) The analysis of composition of melted Ti marerials showed the possibility of the formation of new functionally materials by high energy plasma jet.

Report

(4 results)
  • 1992 Annual Research Report   Final Research Report Summary
  • 1991 Annual Research Report
  • 1990 Annual Research Report
  • Research Products

    (48 results)

All Other

All Publications (48 results)

  • [Publications] 小林 明: "“ガストンネル型プラズマ溶射装置による溶射粒子の付着特性とセラミックス皮膜特性"" 溶接学会論文集. 8-4. 457-463 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] A.KOBAYASHI: "¨Surface Modification of Titanium by Means of High Temperature Plasma Jet¨" Trans.of JWRI. 19-2. 277-282 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] A.KOBAYASHI: "¨High Hardness Zirconia Coatin by Gas Tunnel Type Plasma Spraying¨" Trans.of JWRI. 19-2. 289-291 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] A.KOBAYASHI: "¨New Applied Technology of Plasma Heat Source¨" Welding International. 4-4. 276-282 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] T.KURODA: "¨Microstructure in Weld Heat-affected Zone of Beta Titanium Alloy¨" Trans.of JWRI. 19-1. 79-86 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] T.YASUI: "¨Fundamental Research of Plasmajets and Ion Sources Using Resonant-Cavity Microwave Discharge¨" Proc.of 17th Int.Symp.of Space Tech.and Sci.a-6-1. (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] H.MARUO: "¨Development of A High Enthalpy Plasma Spraying Torch with Multi-Cathode¨" The 5th Int.Symposium of JWS,. 5JWS-II-22. 375-380 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 小林 明: "“高エネルギープラズマによる新機能性材料の作製"" 熱源センターだより. No.7. 41-43 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] A.KOBAYASHI: "¨Effect of Thermal Process on High Hardness Zirconia Coating by Means of Gas Tunnel Type Plasma Spraying¨" Trans.of JWRI. 20-2. 165-171 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 経 士農: "“ガストンネル型大出力プラズマジェットの基本特性の研究"" 溶接学報. 12-2. 94-101 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 田原: "“外部磁場をもつ準定常電磁プラズマの性能特性と放電機構"" 高温学会誌. 17-5. 231-243 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 小林 明: "“ガストンネル型プラズマジェットによるアルミニウムの溶解"" 熱源センターだより. No.8. 32-34 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Akira KOBAYASHI: "¨Property of an Alumina Coating Sprayed with a Gas Tunnel Type Plasam¨" Proc.of ITSC. 1. 47-52 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Akira KOBAYASHI: "¨Melting of Aluminum Alloy by Using Gas Tunnel Type Plasma Jet¨" Trans.of JWRI. 21-1. 17-22 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Akira KOBAYASHI: "¨Surface Roughness and Characteristics of High Hardness Zirconia Coating by Gas Tunnel Type Plasma Spraying¨" Trans.of JWRI. 21-2. (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 黒田 敏雄: "“β型Ti-15V-3Cr-3Sn-3Alチタン合金の溶接熱影響部の硬度特性に及ぼす時効処理の影響"" 溶接学会論文集. 10-1. 120-125 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Y.KAGAYA: "¨Electrode Power Deposition and Thermal Characteristics of a Quasi-Steady MPD Arcjet Thruster¨" 18th ISTS Paper. a-11. 1-5 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 丸尾 大: "“懸垂液滴の橋絡移行現像と電磁ピンチ力の効果"" 溶接学会論文集. 10-2. 43-50 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 荒田 吉明: "“セラミックス溶射とその応用"" 日刊工業新聞社, 231 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] A.Kobayashi, S.Kurihara, Y.Habara and Y.Arata: "Relation between Deposit Characteristics and Ceramic Coating Quality in Gas Tunnel Type Plasma Spraying" J. Jpn. Weld. Soc.8-4. 457-463 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Akira Kobayashi: "Surface Modification of Titanium by Means of High Temperature Plasma Jet" Trans. of JWRI. 19-2. 289-291 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] A.Kobayashi, N.Bessho and M.Higuchi: "High Hardness Zirconia Coating by Gas Tunnel Type Plasma Spraying" Trans. of JWRI. 19-2. 277-282 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Akira Kobayashi: "New Applied Technology of Plasma Heat Source" Weld. International. 4-4. 276-282 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] T.Kuroda, T.Horinouchi, O.Iwagi, K.Mori and F.Matsuda: "Microstructure in Weld Heat-affected Zone of Beta Titanium Alloy" Trans. of JWRI. 19-1. 79-86 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] T.Yasui and T.Yoshikawa: "Fundamental Research of Plasmajets and Ion Sources Using Rseonant-Cavity Microwave Discharge" Proc. of 17th Int. Symp. of Space Tech. and Sci.a-6-1. (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] H.Maruo and Y.Hirata: "Development of A High Enthalpy Plasma Spraying Torch with Multi-Cathode" The 5th Int. Symposium of FWS. 5JWS-II-221990. 375-380 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Akira Kobayashi: "Formation of a New Functionally Material by High Energy Plasma" News of Heat Source Center. No. 7. 41-43 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] A.Kobayashi K.Yamafuji and T.Kitamura: "Effect of Thermal Process on High Hardness Zirconia Coating by Means of Gas Tunnel Type Plasma Spraying" Trans. of JWRI. 20-2. 165-171 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] S.Jin, Y.Arata, A.Kobayashi and Y.habara: "Fundamental properties of Gas Tunnel Type High Power Plasma Jet" J. Weld. Soc. of China. 12-2. 12-2 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] H.Tahara and T.Yoshikawa: "Performance Characteristics of Quasi-Steady Plasmajets with External Magnetic Field and Its Discharge Mechanism" J. High Temp. Soc.17-5. 231-243 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Akira Kobayashi: "Melting of Aluminum by Gas Tunnel Type Plasma Jet" News of Heat Source Center. No. 8. 32-34 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] A.Kobayashi and J.Zhang: "Melting of Aluminum Aluminum Alloy by Using Gas Tunnel Type Plasma Jet"

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] A.Kobayashi K.Yamafuji and Y.Kitamura: "Surface Roughness and Characteristics of High Hardness Zirconia Coating by Gas Tunnel Type Plasma Spraying" Trans. of JWRI. 21-2. (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] T.Kuroda, F.Matsuda and I.Iwagi: "Mechanical Property of Weld Heat-affected Zone of betatype Te-15V-3Cr-3Sn-3Al Titanium Alloy" J. Jpn. Weld. Soc.10-1. 120-125 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Y.Kagaya, H.Tahara and Y.Yoshikawa: "Electrode Power Deposition and Thermal Characteristics of a Quasi-Steady MPD Arcjet Thruster" 18th ISTS Paper. a-11. 1-5 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] H.Maruo and Y.Hirata: "Phenomena of bridge-transferred vertical liquid-drop and Effect of Electromagnetic Pinch Effect" J.Jpn. Weld. Soc.10-2. 43-50 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Akira Kobayashi: "¨Property of an Alumina Coating Sprayed with a Gas Tunnel Type Plasma¨" Proc.of ITSC. 1. 47-52 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Akira Kobayashi: "¨Melting of Aluminum Alloy by Using Gas Tunnel Type Plasma Jet¨" Trans.of JWRI. 21-1. 17-22 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Akira Kobayashi: "¨Surface Roughness and Characteristics of High Hardness Zirconia Coating by Gas Tunnel Type Plasma Spraying¨" Trans.of JWRI. 21-2. (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Akira Kobayashi: "“Effect of Heat Treatment on High Hardness Zirconia Sprayed Coating by Means of Gas Tunnel Type Plasma Spraying"" Trans.of JWRI. 20-1. 47-52 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 経 士農: "“ガストンネル型大出力プラズマジェットの基本特性の研究"" 溶接学報. 12-2. 94-101 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] Akira Kobayashi: "“Effect of Thermal Process on High Hardness Zirconia Coating by Means of Gas Tunnel Type Plasma Spraying"" Trans.of JWRI. 20-2. (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 小林 明: "“ガストンネル型プラズマ溶射によるアルミナ皮膜の断面組織とその構造"" 高温学会誌. 18-2. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] 小林 明: "“ガストンネル型プラズマジェットによるアルミニウムの溶解"" 熱源センタ-だより. No.8. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] Akira Kobayashi: ""Surface Modification of Titanium by Means of High Temperature Plasma Jet"" Trans.of JWRI. <19>___ーー2. (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Akira Kobayashi: "“High Hardness Zirconia Coating by Gas Tunnel Type Plasma Spraying"" Trans.of JWRI. <19>___ーー2. (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] 小林 明: "“高エネルギ-プラズマによる新機能性材料の作製"" 熱源センタ-だより. No.7. 41-43 (1991)

    • Related Report
      1990 Annual Research Report
  • [Publications] 荒田 吉明: "“セラミックス溶射とその応用"" 日刊工業新聞社, 231 (1990)

    • Related Report
      1990 Annual Research Report

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Published: 1990-04-01   Modified: 2017-10-06  

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