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Microstructures and Properties of Plasma-sprayed Ceramic Coatings

Research Project

Project/Area Number 02650516
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 金属材料(含表面処理・腐食防食)
Research InstitutionNagoya University

Principal Investigator

KURODA Kotaro.  Nagoya University, Faculty of Enginering Department of Materials Science and Engineering, 工学部, 講師 (30161798)

Co-Investigator(Kenkyū-buntansha) SAKA Hiroyasu  Nagoya University Faculty of Enginering Department of Materials Science and Engi, 工学部, 教授 (90023267)
Project Period (FY) 1990 – 1991
Project Status Completed (Fiscal Year 1991)
Budget Amount *help
¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 1991: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1990: ¥1,600,000 (Direct Cost: ¥1,600,000)
KeywordsPlasma-spraying / Ceramic coatings / Mullite / Forsterite / Alumina-zirconia / Microstructure / Transmission electron microscopy / Analytical electron microscopy / 溶射皮膜 / アルミナ-ジルコニア / 透過電子顕微鏡 / アルミナ-クロミア / ジルコン
Research Abstract

Plasma-sprayed ceramic coatings exhibit characteristic microstructures formed by rapid solidification. Amorphous and/or metastable phases are frequently retained in the coatings. Thermal stability of such phases is of interest both from metallographic and practical points of view. In this study, microstructural and microchemical characterization has been carrid out on plasma-sprayed oxide coatings by analytical transmission electron microscopy.
The as-sprayed mullite (3Al_2O_3・2SiO_2) coatings consist mostly of Al_2O_3 rich mullite crystal and amorphous phases. SiO_2 is thought to be vaporized during plasma-spraying. In some regions, polycrystalline gamma-Al_2O_3 with a grain size of 0.1 mum is also observed. The as-sprayed forsterite (2MgO・SiO_2) coatings consist of clinoenstetite (MgO・SiO_2) crystal and amorphous phases. The loss of MgO takes place during plasma-spraying. The as-sprayed 70% alumina-zirconia coatings consist of crystalline and amorphous phases, but these two phases shows differrent composition in contrast with mullite of forsterite coatings. The crystalline phase is identified as a gamma-Al_2O_3 having a trace of Zr. Chemical analysis in the electron microscope indicates that the amorphous phase is the eutectic composition.
The crystallization of amorphous phases in mullite and forsterite coatings rapidly takes place at 970 and 875゚C, respectively. The amorphous phase in alumina-zirnonia coatings crystallizes at 940゚C. Microstructure of the annealed alumina-zirnonia coatings indicates mixture of small particles of zirconia and alumina. Rapid crystallization of amorphous phases in the plasma-sprayed coatings studied here indicates that the coatings will show possible unstability in use at high temperatures.

Report

(3 results)
  • 1991 Annual Research Report   Final Research Report Summary
  • 1990 Annual Research Report
  • Research Products

    (11 results)

All Other

All Publications (11 results)

  • [Publications] 黒田 光太郎,竹内 友英,坂 公恭: "セラミックス溶射皮膜の微細構造観察" 日本セラミックス協会学術論文誌.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] K.Kuroda,T.Takeuchi and H.Saka: "Microstructural studies of thermal stability of ceramic coatings" Journal of Materials Science.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 坂 公恭,黒田 光太郎: "電子顕微鏡による極微小領域分析" 金属. 62(3). 13-19 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] J.Nishigaki,K.Kuroda and H.Saka: "Electron microscopy of dislocation structures in SrTiO_3 deformed at temperatures" physica status solidi(a). 128. 319-336 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] K. Kuroda T. Takeuchi and H. Saka: "Microstructural aspects of plasma-sprayed ceramic coatings" Journal of the Ceramic Society of Japan.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] K. Kuroda T. Takeuchi and H. Saka: "Microstructural studies of thermal stability of ceramic coatings" Journal of Materials Science.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] H. Saka and K. Kuroda: "Nanostructural characterization by analytical electron microscopy" Metals and Technology. 62, No. 3. 13-19 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] J. Nishigaki, K. Kuroda and H. Saka: "Electron microscopy of dislocation structurs in SrTiO_3 deformed at high temperatures" physica status solidi (a). 128 No. 2. 319-336 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 黒田 光太郎,竹内 友英,坂 公恭: "セラミックス溶射皮膜の微細構造観察" 日本セラミックス協会学術論文誌.

    • Related Report
      1991 Annual Research Report
  • [Publications] K.Kuroda,T.Takeuchi and H.Saka: "Microstructural studies of thermal stability of ceramic coatings" Journal of Materials Science.

    • Related Report
      1991 Annual Research Report
  • [Publications] 黒田 光太郎: "セラミックス溶射皮膜の微細構造観察" 日本セラミックス協会学術論文誌.

    • Related Report
      1990 Annual Research Report

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Published: 1990-04-01   Modified: 2016-04-21  

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