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Dynamic Analysis of Welding Phenomena in High Power Electron Beam Welding

Research Project

Project/Area Number 02650530
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 溶接工学
Research InstitutionOsaka University

Principal Investigator

TOMIE Michio  Osaka Univ., Welding Research Institute, Associate Professor, 溶接工学研究所, 助教授 (60029139)

Co-Investigator(Kenkyū-buntansha) ABE Nobuyuki  Osaka Univ., Welding Research Institute, Associate Professor, 溶接工学研究所, 助教授 (90127176)
Project Period (FY) 1990 – 1991
Project Status Completed (Fiscal Year 1991)
Budget Amount *help
¥2,400,000 (Direct Cost: ¥2,400,000)
Fiscal Year 1991: ¥1,400,000 (Direct Cost: ¥1,400,000)
Fiscal Year 1990: ¥1,000,000 (Direct Cost: ¥1,000,000)
KeywordsHigh Energy Density Electron Beam Welding / Ultra High Voltage Electron Beam Heat Source / Deep Pentration Welding / Welding of Thick Stainless Steel / Tandem Electron Beam Welding / Control of Molten Metal Flow / 高エネルギ-密度電子ビ-ム溶液 / 厚板ステレンス鋼の溶接
Research Abstract

[I] 5OOkV Ultra High Energy Density Electron Beam Welding
1) High power electron beam of 10 - l40kW was generated successfully. Electron beam of a power of l40kW was extracted to a high vacuum welding chamber and was focused to a diameter of 1mm. Ultra high energy density electron beam of 17000kW/cm^2 was obtained.
2) For one pass bead-on-plate welding at flat position with up to l40kW beam, good welding results of a penetration depth of over 200mm were obtained for very thick stainless steel plates. The dynamic behavior of molten metal was observed with video camera at 60 frames per second under various welding conditions.
[II] 30kW Tandem Electron Beam Welding
1) The molten metal flow inside specimen during electron beam welding was visualized and dynamically observed with transmission X-ray and small tungsten particle tracer.
2) The molten metal flow under various welding conditions were observed for 30kW class Tandem Electron Beam welder. When the penetration depth was shallow, the molten metal moved along whole molten pool, while the penetration depth was deep, . the molten metal did not flow along whole molten pool.
3) The molten metal flow along whole molten pool was generated by Tandem Electron Beam which changed the distribution of heat input, and the titanium filler material was uniformly mixed to the root of the bead.

Report

(3 results)
  • 1991 Annual Research Report   Final Research Report Summary
  • 1990 Annual Research Report
  • Research Products

    (12 results)

All Other

All Publications (12 results)

  • [Publications] Michio TOMIE,Nobuyuki ABE and Yoshiaki ARATA: "Characteristics of 500kV Ultra-High Volatge Electron Beam" Transactions of JWRI. 19. 175-179 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 富江 通雄,阿部 信行,荒田 吉明: "500kV超高エネルギ-密度電子ビ-ムの発生と適用" 大阪大学溶接工学研究所超高エネルギ-密度熱源センタ- 1992公開研究シンポジウムプロシ-ディング. 31-36 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 富江 通雄,阿部 信行,荒田 吉明: "タンデム電子ビ-ム溶接における湯流れ現象" 大阪大学溶接工学研究所超高エネルギ-密度熱源センタ- 1992公開研究シンポジウムプロシ-ディング. 37-42 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 富江 通雄,阿部 信行: "'92最新ハイテク加工ハンドブック" テック出版株式会社, 4 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M. Tomie, N. Abe and Y. Arata: "Characteristics of 600kV Class Ultra High Voltage Electron Beam Heat Source (Report II) -Deep Penetration by Flat Position Welding-" Trans. of JWRI. 19-2. 15-19 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M. Tomie, N. Abe and Y. Arata: "Generation of High Energy Density Electron Beam and Its Application" Proc. Symposium '92 of Reserch Center for Ultra High Energy Density Heat Source. 31-36. (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M. Tomie, N. Abe and Y. Arata: "Molten Metal Flow in Tandem Electron Beam Welding" Proc. Symposium '92 Of Reserch Center for Ultra High Energy Density Heat Source. 37-42. (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M. Tomie and N. Abe: "Generation of Ultra High Energy Density Electron Beam and Its Application to Welding" Handbook of '92 Latest High-Tech Processing, Chapter 2. Tekku Publishing Co.89-92 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Michio TOMIE,Nobuyuki ABE and Yoshiak ARATA: "Characteristics of 500kV UltraーHigh Voltage Electron Beam" Transactions of JWRI. 19. 175-179 (1990)

    • Related Report
      1991 Annual Research Report
  • [Publications] 富江 通雄,阿部 信行,荒田 吉明: "500kV超高エネルギ-密度電子ビ-ムの発生と適用" 大阪大学溶接工学研究所超高エネルギ-密度熱源センタ-1992公開研究シンポジウムプロシ-ディング. 31-36 (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] 富江 通雄,阿部 信行,荒田 吉明: "タンデム電子ビ-ム溶接における湯流水現象" 大阪大学溶接工学研究所超高エネルギ-密度熱源センタ-1992公開研究シンポジウムプロシ-ディング. 37-42 (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] 富江 通雄,阿部 信行: "'92最新ハイテク加工ハンドブック" テック出版株式会社, 4 (1992)

    • Related Report
      1991 Annual Research Report

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Published: 1990-04-01   Modified: 2016-04-21  

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