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Development of Debindering Process of Molded New Ceramics Using Supercritical Fluid

Research Project

Project/Area Number 02650692
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 化学工学
Research InstitutionHiroshima University

Principal Investigator

MASUOKA Hirokatsu  Hiroshima Univ., Faculty of Engineering, Professor, 工学部, 教授 (50034385)

Co-Investigator(Kenkyū-buntansha) WANG Ning-He  Hiroshima Univ., Faculty of Engineering, Research Associate, 工学部, 助手 (70194058)
TAKISHIMA Shigeki  Hiroshima Univ., Faculty of Engineering, Associate Professor, 工学部, 助教授 (10188120)
Project Period (FY) 1990 – 1991
Project Status Completed (Fiscal Year 1991)
Budget Amount *help
¥2,300,000 (Direct Cost: ¥2,300,000)
Fiscal Year 1991: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1990: ¥1,500,000 (Direct Cost: ¥1,500,000)
KeywordsSupercritical Fluid / New Ceramics / Binder / Extraction / Carbon Dioxide / Phase Equilibrium / Diffusion Coefficient / Equation of State / 超臨界流体抽出 / 射出成形 / 脱脂 / 溶解度
Research Abstract

In this work, supercritical fluid (SCF) extraction technique was applied to the debindering process of molded new ceramics, and following results were obtained :
1. Binder extraction experiments were carried out from molded new ceramics to search the binder components which were suitable for the SCF debindering. As a result, it was found that paraffin waxes with a low melting point temperature were suitable as low-molecular weight binder components, and thermoplastic resins with a low melting point temperature and a low glass transition temperature were suitable as high-molecular weight ones. In addition, the debindering process time could be reduced to a great extent by the SCF debindering compared with that by conventional thermal decomposition method.
2. SCF debindering experiments were carried out by joint use of activated carbon to reduce the debindering process time further and to cut down the quantity of needed SCF. As a result, high extraction yields were obtained without flowing SCF through the extraction cell since binder concentrations in the SCF phase were maintained at small values due to the adsorption of extracted binders on the activated carbon.
3. The results of extraction yields were correlated by a model which considers only diffusion of the binder components in the green body as a mass transfer resistance. The debindering rates and the concentration distributions of the binder components in the green body could be satisfactorily correlated by Fick's diffusion equation.
4. The debindered samples were sintered and tested for bending strength. The bending strength of the sintered products which were debindered by the SCF extraction method was as high as that of those produced by the conventional method.

Report

(3 results)
  • 1991 Annual Research Report   Final Research Report Summary
  • 1990 Annual Research Report
  • Research Products

    (6 results)

All Other

All Publications (6 results)

  • [Publications] 滝嶌 繁樹: "超臨界二酸化炭素によるアルミナ成形体の脱脂" 化学工学論文集. 17. 243-252 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 滝嶌 繁樹: "活性炭を併用した超臨界流体抽出法によるアルミナ成形体の脱脂" 化学工学論文集. 17. 716-724 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Shigeki Takishima: "Debindering from Alumina Green Body by Supercritical Carbon Dioxide" Kagaku Kogaku Ronbunshu. 17, No. 2. 243-252 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Shigeki Takishima: "Debindering from Alumina Green Body by Combined Use of the Supercritical Fluid Extraction Technique and Activated Carbon" Kagaku Kogaku Ronbunshu. 17, No. 4. 716-724 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 滝嶌 繁樹: "超臨界二酸化炭素によるアルミナ成形体の脱脂" 化学工学論文集. 17. 243-252 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 滝嶌 繁樹: "活性炭を併用した超臨界流体抽出法によるアルミナ成形体の脱脂" 化学工学論文集. 17. 716-724 (1991)

    • Related Report
      1991 Annual Research Report

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Published: 1990-04-01   Modified: 2016-04-21  

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