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Surface Modification of Metallic Materials by Shock Coating

Research Project

Project/Area Number 02805086
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 金属材料(含表面処理・腐食防食)
Research InstitutionKumamoto University

Principal Investigator

CHIBA Akira  Kumamoto University, Dept. of Engineering, Professor, 工学部, 教授 (90005322)

Co-Investigator(Kenkyū-buntansha) NISHIDA Minoru  Kumamoto University, Dept. of Engineering, Associate Professor, 工学部, 助教授 (90183540)
FUJITA Masahiro  Kumamoto University, Dept. of Engineering, Professor, 工学部, 教授 (20040389)
Project Period (FY) 1990 – 1991
Project Status Completed (Fiscal Year 1991)
Budget Amount *help
¥1,900,000 (Direct Cost: ¥1,900,000)
Fiscal Year 1991: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1990: ¥1,100,000 (Direct Cost: ¥1,100,000)
KeywordsExplosive coating / Shock energy / Underwater-shock wave / TiAl intermetallic compound / Self-smelting spray powder / Hard materials / Detonation / 円筒衝撃法 / 熱サイクル試験 / 自溶性溶射粉末 / TiAl
Research Abstract

Coating of the hard materials on the various metals has been made by using shock energy in the present study, which is the first attempt in the world. The process was named the shock coating or the explosive coating. The principle of the explosive coating is as follows. The coating powder was accelerated and collided with base metal by detonation of explosive. The obtained coating layer was highly densified and it also had substantial bonding strength with metal substrate by mechanical anchoring effect. The axisymmetric and the newly developed explosive coating techniques were applied in the present study. Underwater-shock wave was utilized in the latter technique. The coating materials used were TiAl intermetallic compound, self-smelting spray powders. Metal and ceramics composite powders treatedly high energy ball mill were also used. Metal substratum used were pure copper and austenitic stainless steel.
The following conclusions were led.
(1) In the case of axisymmetric explosive coating technique using explosive with detonation velocity of 26OOm/s, the coating layer of highly densified TiAl and self-smelting spray powders without cracks was completed on austenitic stainless steel rod.
(2) Detonation velocity of the explosive used in the explosive coating using underwater-shock wave was 69OOm/s. Highly densified coating layer of TiAl and TiAl/Ti composite powders was produced on copper plate without crack. Vickers hardness of the layer was 400 to 60ODPN in the both cases.
(3) Thermal shock test of the coating layers described above was carried out by thermal cycling. All the layers were still sound after 100 thermal cycles. Heat treatments after shock coating were effective for developments of the thermal shock properties.

Report

(3 results)
  • 1991 Annual Research Report   Final Research Report Summary
  • 1990 Annual Research Report
  • Research Products

    (20 results)

All Other

All Publications (20 results)

  • [Publications] 西田 稔,千葉 昂他2名: "TEM Specimen Preparation of TiAl Alloy Powders Produced by Plasma Rotating Electrode Process" Proceedings of MRS. 254. (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 千葉 昂: "TiーAl合金粉末の衝撃固化" バウンダリ-誌. 7. 39-42 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 千葉 昂,藤田 昌大他3名: "Underwaterーshock Consolidation of Difficultーtoーconsolidate Powders" Proc.Int.Conf.High Strainーrate Phenomena in Materials. (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 千葉 昂,友重 竜一他3名: "Explosive Powder Compaction with a Water Pressure Medium" Proc.of the 18th Int.Symp.on Shock Wave. (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 千葉 昂,西田 稔,藤田 昌大: "自溶性溶射末によるステンレス鋼の衝撃被覆処理" 表面技術.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 千葉 昂,西田 稔,藤田 昌大: "水中衝撃波を利用した金属材料の表面改質" 日本金属学会誌.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] M. Nishida et al.: "TEM Specimen Preparation of TiAl Alloy Powders Produced by Plasma Rotating Electrode Process" Proceedings of MRS. 254. (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] A. Chiba: "Shock Consolidation of TiAl Alloy Powders" Boundary. 7. 39-42 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] A. Chiba et al.: "Underwater-shock Consolidation of Difficult-to-consolidate Powders" Proc. Int. Conf. High Strain-rate Phenomena in Matr.(1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] A. Chiba et al.: "Explosive Powder Compaction with a Water Pressure Medium." Proc. 18th Int. Symp. on Shock Wave. (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] A. Chiba et al.: "Explosive Coating of Self-smelting Spray Powders to Stainless steels" Hyomen Gijutu.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] A. Chiba et al.: "Surface Modification of Metallic Materials by Using Underwater Shock Pressure" Journal of the Japan Institute of Metals.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 西田 稔,千葉 昂 他2名: "TEM Specimen Preparation of TiAl Alloy Powders Produced by Plasma Rotating Electrode Process" Proceedings of MRS. 254. (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 千葉 昂: "TiーAl合金粉末の衝撃固化" バウンダリ-誌. 7. 39-42 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 千葉 昂,藤田 昌大 他3名: "Underwaterーshock Consolidation of Difficultーtoーconsolidate Powders" Proc.Int.Conf.High Strainーrate Phenomena in Materials. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] 千葉 昂,友重 竜一 他3名: "Explosive Powder Compaction with a Water Pressure Medium" Proc.of the 18th Int.Symp.on Shock Wave. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] 千葉 昂,西田 稔,藤田 昌大: "自溶性溶射粉末によるステンレス鋼の衝撃被覆処理" 表面技術.

    • Related Report
      1991 Annual Research Report
  • [Publications] 千葉 昂,西田 稔,藤田 昌大: "水中衝撃波を利用した金属材料の表面改質" 日本金属学会誌.

    • Related Report
      1991 Annual Research Report
  • [Publications] 千葉 昂,西田 稔,藤田 昌大: "自溶性溶射粉末によるステンレス鋼の衝撃被覆処理" 表面技術.

    • Related Report
      1990 Annual Research Report
  • [Publications] 千葉 昂,西田 稔,藤田 昌大: "水中衝撃波を利用した金属材料の表面改質" 日本金属学会誌.

    • Related Report
      1990 Annual Research Report

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Published: 1990-04-01   Modified: 2016-04-21  

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