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Corrosion Behavior of Engineering Ceramics in Water at High-Temperatures and Pressures

Research Project

Project/Area Number 02805094
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 無機工業化学・無機材料工学
Research InstitutionOkayama University

Principal Investigator

TETSUO Yoshio  Okayama University, Faculty of Engineering, Associate Professor, 工学部, 助教授 (70032943)

Project Period (FY) 1990 – 1991
Project Status Completed (Fiscal Year 1991)
Budget Amount *help
¥1,700,000 (Direct Cost: ¥1,700,000)
Fiscal Year 1991: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1990: ¥1,300,000 (Direct Cost: ¥1,300,000)
KeywordsSilicon nitride ceramics / Mullite ceramics / Aqueous corrosion / Weight loss / Corrosion resistance / Corrosion product / High-temperature and pressure / Strength degradation / 粉体の化学組成 / アルコキシド法 / 共沈法 / 腐食形態 / ピッティング・コロ-ジョン / 焼結助剤
Research Abstract

The corrosion behaviors of the promising engineering ceramics, silicon nitrides and mullites, were studied by the autoclave method at 300゚C and 8.6MPa for times up to 10 days. The results are summarized as follows :
1. Corrosion behavior of silicon nitride ceramics :
Pressureless-sintered Si_3N_4 with additives(Y_2O_3-Al_2O_3 and MgO)prepared with imide decomposed Si_3N_4 powder was severely corroded in water at high-temperature and pressure. resulting in weight loss and formation of corrosion product layer. After removal of corrosion products, pits up to about 100 mu m in diameter were found distributed over the Si_3N_4 surface. Pit features in these sintered Si_3N_4 are different depending on the species of oxide additives ; Si_3N_4 with Y_2O_3-Al_2O_3 forms deep pits with a thin protective corrosion product layer and that with MgO forms shallow pits with a thick non-protective corrosion product layer. This result in higher corrosion resistance for the former than the latter.
2. Corrosion behavior of mullite ceramics :
The aqueous corrosion of mullite ceramics proceeded according to the reaction, 3Al_2O_3・2SiO_2+3H_2O -> 6AlOOH+2SiO_2, with weight loss by dissolution Of SiO_2 and formation of boehmite(AIOOH)residue layer. The extent of corrosion resistance was significantly dependent on the powder preparation method and chemical composition. Seventy four wt% Al_2O_3-mullite prepared from an alkoxide-derived powder showed the highest corrosion resistance. Mullite ceramics with highcorrosion resistance was found to be attained by homogeneous mixing SiO_2 with Al_2O_3 in an alkoxide-derived or coprecipitation powder.
3. Corrosive strength degradation of the ceramics :
The bending strength of the corroded specimens for both silicon nitride and mullite ceramics reduced to around 2/3 of the original values in the early stage of corrosion, and then remained almost constant up to 10 days.

Report

(3 results)
  • 1991 Annual Research Report   Final Research Report Summary
  • 1990 Annual Research Report
  • Research Products

    (16 results)

All Other

All Publications (16 results)

  • [Publications] 吉尾 哲夫: "高温高圧水環境中での常圧焼結窒化ケイ素セラミックスの腐食形態" 材料と環境. 40. 96-102 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 吉尾 哲夫: "300℃の水中におけるムライトセラミックスの腐食挙動" 日本セラミックス協会学術論文誌. 100. (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 吉尾 哲夫: "TiB_2セラミックスの高温酸化に及ぼす水蒸気の影響" 日本セラミックス協会学術論文誌.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 吉尾 哲夫: "21世紀へ羽ばたくセラミックス 第1編第1章5節,セラミックスと水との反応ー構造用セラミックスの耐水環境性ー" (社)日本セラミックス協会, (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Tetsuo Yoshio: "Forms of Corrosion of Sintered Silicon Nitride ceramics in Aqueous Environment at High-Temperatures and Pressures" Corrosion Engineering. 40. 96-102 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Tetsuo Yoshio: "Corrosion Behavior of Mullite Ceramics in Water at 300゚C" Journal of the Ceramic Society of Japan. 100. (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Tetsuo Yoshio: "Oxidation Behavior of TiB_2 Ceramics at High Temperature" Journal of the Ceramic Society of Japan.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] Tetsuo Yoshio: "The Ceramic Society of Japan" Ceramics Toward the 21st Century.7 pages (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1991 Final Research Report Summary
  • [Publications] 吉尾 哲夫: "高温高圧水環境中での常圧焼結窒化ケイ素セラミックスの腐食形態" 材料と環境. 40. 96-102 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 吉尾 哲夫: "300℃の水中におけるムライトセラミックスの腐食挙動" 日本セラミックス協会学術論文誌. 100. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] 吉尾 哲夫: "TiB_2セラミックスの高温酸化に及ぼす水蒸気の影響" 日本セラミックス協会学術論文誌.

    • Related Report
      1991 Annual Research Report
  • [Publications] 吉尾 哲夫: "21世紀へ羽ばたくセラミックス(第1編第1章5節,セラミックスと水との反応ー構造用セラミックスの耐水環境性ー)" (社)日本セラミックス協会, 7 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 吉尾 哲夫: "高温高圧水環境中での常圧焼結窒化ケイ素セラミックスの腐食形態" 材料と環境. 40. 96-102 (1991)

    • Related Report
      1990 Annual Research Report
  • [Publications] 吉尾 哲夫: "ムライトセラミックスの高温高圧水中での腐食挙動" 日本セラミックス協会学術論文誌.

    • Related Report
      1990 Annual Research Report
  • [Publications] 吉尾 哲夫: "TiB_2セラミックスの高温酸化に及ぼす水蒸気の影響" 日本セラミックス協会学術論文誌.

    • Related Report
      1990 Annual Research Report
  • [Publications] 吉尾 哲夫: "アドバンスド・セラミックス便欄" オ-ム社, 6 (1991)

    • Related Report
      1990 Annual Research Report

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Published: 1990-04-01   Modified: 2016-04-21  

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