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Development of Effective Method for Detecting the Contact Conditions between Dies and Thermosetting Resin Compound and the Solidification Front in Transfer Molding Processes

Research Project

Project/Area Number 03452115
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionKUMAMOTO UNIVERSITY

Principal Investigator

SAIKI Hiroyuki  Kumamoto University, Faculty of Engineering, Professor, 工学部, 教授 (40023238)

Co-Investigator(Kenkyū-buntansha) SAKAMOTO Hidetoshi  Kumamoto University, Faculty of Engineering, Assistant Professor, 工学部, 助教授 (10153917)
MARUMO Yasuo  Kumamoto University, Faculty of Engineering, Assistant Professor, 工学部, 助教授 (90199927)
Project Period (FY) 1991 – 1993
Project Status Completed (Fiscal Year 1993)
Budget Amount *help
¥7,100,000 (Direct Cost: ¥7,100,000)
Fiscal Year 1993: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1992: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1991: ¥6,000,000 (Direct Cost: ¥6,000,000)
KeywordsThermosetting Resin / Thermal Contact Condition / Ultrasonic wave / Contact Ratio / Solidification Front / Geometric Accuracy / Die Separation / Reflection of Wave / 複合材 / 凝固 / 圧縮成形 / 変形抵抗
Research Abstract

The reflection of ultrasonic wave depends on a real contact area between die and material, acoustic impedance of interface materials, and a contact geometry of the interface. In this experiment we examined the maximum wave intensities reflected from upper and lower flat die surfaces during a molding process. The relative intensity of the reflecting wave was defined as ratio of the intensity during molding to that before molding. The change in the relative intensity has corresponded sensitively with a filling rate or a contact ratio of the resin at the interface, development of solidification of the resin because of the change in acoustic impedance and the separation of resin from the die surface due to the shrinkage of molded material. It has been also clarified that the relative intensity has the close relation with overall thermal resistance at the interface. Thus, a newly developed method measuring transient contact conditions provides the effective tool to optimize the process coditions for forming accurate shapes or good properties.

Report

(4 results)
  • 1993 Annual Research Report   Final Research Report Summary
  • 1992 Annual Research Report
  • 1991 Annual Research Report
  • Research Products

    (22 results)

All Other

All Publications (22 results)

  • [Publications] 濟木弘行: "IC封止樹脂材料の変形特性" 日本機械学会九州支部・中国四国支部合同企画熊本地方講演会講演論文集. 231-233 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 濟木弘行: "鍛造加工における超音波測定による摩擦接触状態の評価" 平成4年度塑性加工春季講演会講演論文集. 483-486 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hiroyuki Saiki: "Ultrasonic Examination for Contact Conditions of Frictional Interface in Forging Processes" Proceedings of International Conference on Advanced Technology and Machinery in Metal Forming.369-378 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 濟木弘行: "リング圧縮試験における非定常接触境界条件の評価(超音波測定の評価)" 第4回日中精密鍛造シンポジウム論文集. 99-102 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 宮原清一: "IC封止材料の変形モデルの検討" 日本機械学会 九州学生会 第24回学生員卒業研究発表講演会. (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 濟木弘行: "リング圧縮試験における潤滑条件下の摩擦 せん断応力の評価(超音波測定の適用)" 平成5年度塑性加工春季講演会講演論文集. 123-126 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 濟木弘行: "鍛造加工における超音波測定による摩擦接触状態の評価" 日本機械学会論文集(C編). 59巻562号. 332-337 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hiroyuki Saiki: "Estimation of Contact Conditions in Lubricated Frictional Interface Forging Processes by Using Ultrasonic Examination" Proceedings of the Fourth International Conference on Technology of Plasticity. vol.2. 1126-1131 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hiroyuki Saiki: "Deformation Characteristics of Epoxy Compounds for IC" Proceedings of JSME.No.918-3. pp. 231-233 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hiroyuki Saiki: "Estimuton for Contact Conditions of Frictional Interface by means of Ultrasonic wave in Forging" The Proceedings of The 1992 Japanese Spring Conference for The Technology of Plasticity. pp. 483-486 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hiroyuki Saiki: "Ultrasonic Examination for Contact Conditions of Frictional Interface in Forging Processes" Proceedings of International Conferenceon Advanced Technology and Machinery in Metal Forming. pp. 369-378 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hiroyuki Saiki: "An Experimental Study of transient Contact Conditions during Ring Upsetting Forging Processes (Ultrasonic Examination)" Proceedings of 4th Japan-China Joint Symposium on Precision Forging.pp. 99-102 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hiroyuki Saiki: "Estimation of Frictional Shearing Stress under Lubricated Contact Interface in Ring Upsetting (Application of Ultrasonic Examination)" The Proceedings of The 1993 Japanese Spring Conference for The Technology of Plastictiy. pp. 123-126 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hiroyuki Saiki: "Estimation of Contact Conditions of Frictional Interface in Forging Processes Using Ultrasonic Examination" Transactions of The Japan Society of Mechanical Engineers. Vol.59, No.562. pp. 332-337 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hiroyuki Saiki: "Estimation of Contact Conditions in Lubricated Frictional Interface forging Processes by Using Ultrasonic Examination" Proceeding of The Fourth International Conference on Technology of Plasticity. Vol.2. pp. 1126-1131 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 濟木弘行: "リング圧縮試験における潤滑条件下の摩擦せん断応力の評価(超音波測定の応用)" 平成5年度塑性加工春季講演会講演論文集. 123-126 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 濟木弘行: "鍛造加工における超音波測定による摩擦接触状態の評価" 日本機械学会論文集(C編). 56(562号). 332-337 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Hiroyuki Saiki: "Estimation of Contact Conditions in Lubricated Frictional Interface Forging Processes by Using Ultrasonic Examination" Proceedings of the Fourth International Conference on Technology of Plasticity. Vol.2. 1126-1131 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Hiroyuki Saiki: "Ultrasonic Examination for Contact Conditions of Frictional Interface in Forging Processes" Proceedings of International Conference on Advanced Technology and Machinery in Metal Forming. 369-378 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 濟木 弘行: "鍛造加工における超音波測定による摩擦接触状態の評価" 平成4年度塑性加工春季講演会講演論文集. 2. 483-486 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 濟木 弘行: "IC封止樹脂材料の変形特性" 日本機械学会熊本地方講演会講演論文集. 918ー3. 231-233 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 濟木 弘行: "鍛造加工における超音波測定による摩擦接触状態の評価" 平成4年度塑性加工春季講演会講演論文集. 23. (1992)

    • Related Report
      1991 Annual Research Report

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Published: 1991-04-01   Modified: 2016-04-21  

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