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Fabrication of Multi-Functional Sintered Materials with Graded Compositional Distribution

Research Project

Project/Area Number 03453064
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 金属加工(含鋳造)
Research InstitutionTOHOKU UNIVERSITY

Principal Investigator

WATANABE Ryuzo  Tohoku University, Faculty of Engineering, Professor, 工学部, 教授 (20005341)

Co-Investigator(Kenkyū-buntansha) 川崎 亮  東北大学, 工学部, 助教授 (50177664)
Project Period (FY) 1991 – 1993
Project Status Completed (Fiscal Year 1993)
Budget Amount *help
¥6,900,000 (Direct Cost: ¥6,900,000)
Fiscal Year 1993: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1992: ¥1,200,000 (Direct Cost: ¥1,200,000)
Fiscal Year 1991: ¥5,100,000 (Direct Cost: ¥5,100,000)
KeywordsFunctionally gradient materials / Sintered materials / Composite materials / Material design / Thermomechanical properties / Thermal residual stress / Microstructual connectivity / Ductile / brittle transition / SiC / AlN / セラミックス固溶体 / バーナー加熱試験 / 熱応力緩和機能 / 焼結 / 粒子配列法 / 耐環境性材料 / 熱応力 / 焼結モニタリングシステム
Research Abstract

A laser beam differential temperature heating test and a hydrogen/oxygen burner flame heating test were made on the graded specimens of metal and ceramics, fabricated under the design scheme established in the forgoing two years. An acoustic emission monitoring was used to detect the crack formation in the specimen during heating and cooling cycle. Vertical cracks were observed to be formed during cooling cycle of testings. The vertical cracks propagated by further heating and cooling, and they eventually coalesce to result in the spallation of the ceramic layr from specimen surface. Finite element analysis on the stress state in the specimen was done using the measured temperature distribution, and it has shown that a large compressive stress is generated during heating period at the ceramic surface to cause non-elastic deformation of the ceramic layr. The non-elastic deformation will cause during cooling peiod tensile stress, which will exceed the intrinsic strength of the ceramics and result in the formation of the vertical cracks. From the microstructural observations of the crack propagation in the composite structures consisted of metal and ceramic phase the improvement of the ductility of the ceramic-rich regions has been found to be indispensible for the retention of the heat resisrtance of this kind of functionally gradient materials. Such an improvement will be realized by an control of the connectivity of the metal phase in the ceramic-rich region through a process optimization. The heat insulating performance is evaluated by thermal resistance of the material, and its value is a characteristic parameter, along with the heating temperature of the vertical crack formation, for the thermomechanical performance of functionally gradient materials. The concept of the microstructual control of graded materials, particulary with respect to the connectivity of the phases involved, will be applied to the other kind of functionally gradient materials, such as ther

Report

(4 results)
  • 1993 Annual Research Report   Final Research Report Summary
  • 1992 Annual Research Report
  • 1991 Annual Research Report
  • Research Products

    (16 results)

All Other

All Publications (16 results)

  • [Publications] Ryuzo WATANABE,Akira KAWASAKI,Jing-Feng LI: "Fabrication of SiC-AlN/Mo Functionally Gradient Material for High Temperature Use" Plansee Seminar'93,(Proceedings of the 12th International Plansee Seminar,Reutte,Tirol.Austria). 5. 24-28 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Akira KAWASAKI,Ryuzo WATANABE: "Thermal Shock Fracture Mechanism of Metal/Ceramic Functionally Gradient Materials" Thermal Shock and Thermal Fatigue Behavior of Advanced Ceramics:(1993),G.Schneider and G.Petzow(eds.),Kluwer Academic Publishers. 509-520 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Ryuzo WATANABE,Akira KAWASAKI: "Improvement of Ductility of Ceramic Rich Region in Functionally Gradient Materials by Metal Fiber Premixing" Thermal Shock and Thermal Fatigue Behavior of Advanced Ceramics:(1993),G.Schneider and G.Petzow(eds.),Kluwer Academic Publishers. 499-508 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Ryuzo WATANABE,Akira KAWASAKI: "Microstructural characterization of metal/ceramic functionally gradient materials" To be published in the Proceedings of the 1994 Powder Metallurgy World Congress & Exhibition,Paris,1994.(1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Ryuzo WATANABE, Akita KAWASAKI, Jing-Feng LI: "[Fablication of SiC-AlN/Mo Functionally Gradient Material for High Temperature Use]" Plansee Seminor '93 (Priceedings of the 12th International Plansee Seminor, Reutte, Triol, Austria). 5. 24-28 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Akira KAWASAKI, Ryuzo WATANABE: "[Thermal Shock Fracture Mechanism of Material/Ceramic Functionally Gradient Materials]" Thermal Shock and Thermal Fatigue Behavior of Advanced Ceramics. G.Schneider and G.Perzow(Eds.), Kluwer Academic Publishers. 509-520 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Ryuzo WATANABE, Akira KAWASAKI: "[Improvement of Ductility of Ceramic Rich Region in Functionally Gradient Materials by Metal Fiber Premixing]" Thermal Shock and Thermal Fatigue Behavior of Advanced Ceramics. G.Schneider and G.Perzow(Eds.), Kluwer Academic Publishers. 499-509 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Ryuzo WATANABE, Akira KAWASAKI: "[Microstructural characterization of metal/ceramic functionally gradient materials]" in the Proceeding of the 1994 Powder Metallurgy World Congress & Exhibition, Paris. To be published. (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Ryuzo WATANABE,Akira KAWASAKI,Jing-Feng LI: "Fabrication of SiC-AlN/Mo Functionally Gradient Material for High Temperature Use" Plansee Seminar'93,(Proceedings of the 12th International Plansee Seminar,Reutte,Tirol,Austria). 5. 24-28 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Akira KAWASAKI,Ryuzo WATANABE: "Thermal Shock Fracture Mechanism of Metal/Ceramic Functionally Gradient Materials" Thermal Shock and Thermal Fatigue Behavior of Advanced Ceramics:(1993),G.Schneider and G.Petzow(eds.),Kluwer Academic Publishers. 509-520 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Ryuzo WATANABE,Akira KAWASAKI: "Improvement of Ductility of Ceramic Rich Region in Functionally Gradient Materials by Metal Fiber Premixing" Thermal Shock and Thermal Fatigue Behavior of Advanced Ceramics:(1993),G.Schneider and G.Petzow(eds.),Kluwer Academic Publishers. 499-508 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Ryuzo WATANABE,Akira KAWASAKI: "Microstructural characterization of metal/ceramic functionally gradient materials" To be published in the Proceedings of the 1994 Powder Metallurgy World Congress & Exhibition,Paris,1994.(1994)

    • Related Report
      1993 Annual Research Report
  • [Publications] 渡辺 龍三: "SiCーAlN系複合セラミックスのヤング率および破壊靭性値" 日本金属学会誌. 56. 1078-1086 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 渡辺 龍三: "粉末冶金法による傾斜機能材料の開発" 粉体および粉末冶金. 39. 279-286 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] R.Watanabe and A.Kawasaki: "Design,Fabrication,and Evaluation of Functionally Gradient Material for High Temperature Ues" Mechanics and Mechanisms of Damage in Composites and MultiーMaterials,Ed.D.Baptiste,Mechanical Engineering Publications Limited,London。. 285-299 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 田中 賢衛,川崎 亮,渡辺 龍三: "S:CーAlN/Mo系超耐熱FGMにおける熱機械的性質" 粉体および粉末冶金. 39. (1992)

    • Related Report
      1991 Annual Research Report

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Published: 1991-04-01   Modified: 2016-04-21  

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