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Development of High-Efficiency, Continuous Process for Production and Surface Modification of Whiskers and Evaluation of Modified Whiskers as Composite material Element

Research Project

Project/Area Number 03453127
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 反応工学
Research InstitutionKYUSHU UNIVERSITY

Principal Investigator

MOROOKA Shigeharu  Kyushu Univ.,Dept.of Chemical Sci.and Technol.,Prof., 工学部, 教授 (60011079)

Co-Investigator(Kenkyū-buntansha) OGI Keisaku  Kyushu Univ.,Dept.of Materials Sci.and Eng.,Prof., 工学部, 教授 (40038005)
KUSAKABE Katsuki  Kyushu Univ.,Dept.of Chemical Sci.and Technol.,Assoc.Prof., 工学部, 助教授 (30153274)
Project Period (FY) 1991 – 1992
Project Status Completed (Fiscal Year 1992)
Budget Amount *help
¥5,900,000 (Direct Cost: ¥5,900,000)
Fiscal Year 1992: ¥1,600,000 (Direct Cost: ¥1,600,000)
Fiscal Year 1991: ¥4,300,000 (Direct Cost: ¥4,300,000)
KeywordsCeramics / Wisker / CVD / Composite Material / Surface Modification / ウィスカ- / カ-ボンファイバ / コ-ティング / 流動層
Research Abstract

1. Carbon wisker was produced in a tubular flow reactor by feeding ferrocene, thiophene and benzene as the reactants.
2. Fine iron particles produced from ferrocene were sulfurized with thiophene, and acted as the catalyst for carbon wisker. Carbonaceous precursor generated by cracking of benzene was dissolved in a molten catalyst particle, and deposited as a wisker at the opposite side of the particle. The wisker formation thus consisted of a sequence of different reactions, and reactant concentrations and reaction temperature has to be precisely controlled.
3. The sulfur source was changed to hydrogen sulfide, which expanded reaction conditions for wisker formation. Various carbon sources were also tested.
4. Catalyst particles were formed on the surface of granular carbon particles, which were fluidized by ascending gas. By applying the fluidized bed system, the residence time of wisker in the bed was freely controlled.
. Carbon wisker was coated by a CVD method with SiC thin film that prevented the wisker from reaction with a matrix component.
6. Aluminum borate wisker was coated with electroconductive tin oxide film.

Report

(3 results)
  • 1992 Annual Research Report   Final Research Report Summary
  • 1991 Annual Research Report
  • Research Products

    (34 results)

All Other

All Publications (34 results)

  • [Publications] 加藤 貴史: "気相成長による炭素繊維の製造(2)" ケミカルエンジニヤリング. 36. 74-78 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takafumi Kato: "Process of Formation of Vapor-Grown Carbon Fibers by Gas-Phase Reaction Using Ultrafine Iron Catalyst Particles" J.Mater.Sci.Letters. 11. 674-677 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takafumi Kato: "Formation of Vapor-Grown Carbon Fiber on a Substrate" Carbon. 30. 989-994 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 加藤 貴史: "浮遊鉄触媒による気相成長炭素繊維の生成過程" 九州大学超高圧電顕研究報告. 71-72 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 諸岡 成治: "流動層による粒子のドライプロッセッシング" FC Report. 9. 465-472 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 加藤 貴史: "基板を用いた気相成長炭素繊維の製造" 九州大学 超高圧電顕室研究報告. 35-36 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Hideaki Maeda: "Surface Modification of Particulate Materials by CVD Processing" CESJ Chem.Eng.Symp.Ser.Fluidized Bed Processing for Functional Powder. 109-116 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takafumi Kato: "Continuous Production of Vapor-Grown Carbon Fiber by Gas Phase Reaction" ibid.136-139 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Keiichi Tsugeki: "SnO_2 Coating of aluminum Borate Whiskers and Alumina Particles by Chemical Vapor Deposition" J.Am.Ceram.Soc.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takafumi Kato: "Effect of Carbon Source of Formation of Vapor-Grown Carbon Fiber" Carbon.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takafumi Kato et al: "Production of Carbon Fiber by Vapor Phase Growth" Chemical Engineering(in Japanese). Vol.36. 74-78 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takafumi Kato et al: "Process of Formation of Vapor-Grown Carbon Fibers by Gas-Phase Reaction Using Ultrafine Iron Catalyst Particles" J.Mater.Sci.Lett. Vol.11. 674-677 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takafumi Kato et al: "Formation of Vapor-Grown Carbon Fiber on a Substrate" Carbon. Vol.130. 989-994 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Shigeharu Morooka: "Dry Processing of Particles by Fluidized Bed Technique" FC Report. Vol.9. 465-472 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takafumi Kato, et al: "Production of Vapor-Grown Carbon Fibers on a Substrate" Annual Rep.of HVEM Lab.,Kyushu Univ.No.16. 35-36 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Hideaki Maeda et al: "Surface Modification of Particulate Materials by CVD Processing" Fluidized Bed Processing of Functional Powder,SCEJ Chem.Eng.Sym.Ser.109-116 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takafumi Kato et al: "Continuous Production of Vapor-Grown Carbon Fiber by Gas Phase Reaction" Fluidized Bed Processing for Functional Powder,SCEJ Chem.Eng.Sym.Ser.136-139 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Keiichi Tsugeki et al: "SnO_2 Coating of Alumina Borate Whiskers and Alumina Particles by Chemical Vapor Deposition" J.Am.Ceram.Soc.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takafumi Kato et al: "Effect of Carbon Source on Formation of Vapor-Grown Carbon Fiber" Carbon.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 加藤 貴史: "気相成長による炭素繊維の製造(2)" ケミカルエンジニヤリング. 36. 74-78 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] Takafumi Kato: "Process of Formation of Vapor-Grown Carbon Fibers by Gas-Phase Reaction Using Ultrafinelron Catalyst Particles" J.Mater.Sci.Letters. 11. 674-677 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Takafumi Kato: "Formation of Vapor-Grown Carbon Fiber on a Substrate" Carbon. 30. 989-994 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 加藤 貴史: "浮遊鉄触媒による気相成長炭素繊維の生成過程、" 九州大学超高圧電顕室研究報告. 71-72 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] 諸岡 成治、: "流動層による粒子のドライプロッセッシング、" FC Report. 9. 465-472 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] 加藤 貴史: "基板を用いた気相成長炭素繊維の製造、" 九州大学 超高圧電顕室研究報告. 35-36 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Hideaki Maeda: "Surface Modification of Particulate Materials by CVD Processing" CESJ Chem. Eng.Symp.Ser.Fluidized Bed Processing for Functional Powder. 109-116 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Takafumi Kato: "Continuous Production of Vapor-Grown Carbon Fiber by Gas Phase Reaction" ,ibid.136-139 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Keiichi Tsugeki: "SnO_2 Coating of Aluminum Borate Whiskers and Alumina Particles by Chemical Vapor Deposition" J.Am.Ceram.Soc.

    • Related Report
      1992 Annual Research Report
  • [Publications] T.Kato,K.Haruta,K.Kusakabe,S.Morooka: "Formation of VaporーGrown Carbon Fiber on a Substrate with High Population Density" Carbon.

    • Related Report
      1991 Annual Research Report
  • [Publications] T.Kato,K.Kusakabe,S.Morooka: "Process of Formation of VaporーGrown Carbon Fibers by Gas Phase Reaction Using Ultrafine Iron Catalytic Particles" J.Materials Sci.lett.,.

    • Related Report
      1991 Annual Research Report
  • [Publications] A.Kobata,K.Kusakabe,S.Morooka: "Growth and Crystal Transformation of TiO_2 Crystallites in Aerosol Reactor" AIChE J.37. 347-359 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] S.Morooka,K.Kusakabe,A.Kobata: "Rate Analysis of Composite Ceramic Particles Production by CVD Reactions in a Fluidized Bed" AIChE Symp.Ser.,. 87. 32-37 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] S.Morooka,H.Kawamura,S.Yan,T.Okubo,K.Kusakabe: "Surfice Modification of Milled Carbon Fiber by LowーTemperature Oxygen Plasma in a Fast Fluidized Bed" Circulating Fluidized Bed Technology III. 459-464 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 加藤 貴史,草壁 克己,諸岡 成治: "気相成長による炭素繊維の製造(2)" ケミカルエンジニヤリング. 36. 459-464 (1991)

    • Related Report
      1991 Annual Research Report

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Published: 1991-04-01   Modified: 2016-04-21  

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