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Development of Simulation Software for the Evaluation of Small Defects to Build a Remaining Life Assessment if High-Temperature Structures

Research Project

Project/Area Number 03555015
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 機械材料工学
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

OHTANI Ryuichi  Kyoto Univ., Engng., Prof., 工学部, 教授 (50025946)

Co-Investigator(Kenkyū-buntansha) NITTA Akito  CRIEPI, FBR, Manager, FBR部, 室長
TOKIMASA Katsuyuki  Sumitomo Metal, Elemen.Tech.Res., General Manager, 基盤技術研究部, 部長
KITAGAWA Masaki  IHI, Struc.Mat.Tech., Manager, 構造材料部, 部長
TADA Naoya  Kyoto Univ., Engng., Instructor, 工学部, 助手 (70243053)
KITAMURA Takayuki  Kyoto Univ., Engng., Associate Prof., 工学部, 助教授 (20169882)
藤山 一成  (株)東芝, 重電技術研究所・金属材料・強度技術開発部, 主務
Project Period (FY) 1991 – 1992
Project Status Completed (Fiscal Year 1992)
Budget Amount *help
¥12,200,000 (Direct Cost: ¥12,200,000)
Fiscal Year 1992: ¥5,400,000 (Direct Cost: ¥5,400,000)
Fiscal Year 1991: ¥6,800,000 (Direct Cost: ¥6,800,000)
KeywordsHigh-temperature structural materials / Remaining life prediction / Small crack / Numerical simulation / Inverse method / Creep-fatigue / 高温機器 / 高温疲労 / 余寿命 / 微小欠陥 / 計算機シミュレ-ション / ソフトウエア / き裂発生寿命 / き裂伝ぱ寿命
Research Abstract

In this research, a system and its software were newly developed for predicting remaining life of such high-temperature components as boilers and turbines, which comprise a fossil power plant. Results obtained here are summarized as follows :
1. To predict the initiation and propagation behavior of small creep-fatigue cracks, numerical simulation was carried out using a model of random fracture resistance of grain boundaries. A new system estimates components remaining lives based on the simulation results.
2. An inverse method of determining the simulation conditions, uiz. fracture driving force, from the actual distribution of small cracks was presented. This inverse method enabled us to introduce the simulation into the remaining life prediction system.
3. The validity of the inverse method was proved by applying this to the results for prescribed conditions. The method was valid even when driving force changed abruptly on the way.
4. To examine the applicability of the present system, numerical simulation for cracks under multi-axial loading or the on for cracks on a superalloy were investigated. Damage mechanics and creep deformation analysis were also discussed as a fundamental study in this research project.

Report

(3 results)
  • 1992 Annual Research Report   Final Research Report Summary
  • 1991 Annual Research Report
  • Research Products

    (33 results)

All Other

All Publications (33 results)

  • [Publications] 大谷 隆一: "熱疲労に係わる高温強度の諸問題" 機械の研究. 44. 1109-1114 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 大谷 隆一: "高温機器の強度特性" 日本機械学会講習会教材No.920-6. 1-10 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Ryuichi OHTANI: "Cracking behaviour of heat-resisting steels,alloys and a carbon-fibre-re-inforced polymer at eleveted temperatures" Materials Science and Engineering. A143. 213-222 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 大谷 隆一: "SUS304の時間依存性クリープ疲労巨視き裂伝ぱに及ぼす圧縮クリープの影響" 材料. 40. 1290-1296 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 北村 隆行: "クリープ疲労微小き裂発生・成長の数値シミュレーションによる高温構造材料の余寿命診断方法" 日本機械学会論文集(A編). 57. 1732-1737 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] T.KITAMURA: "Elastic-Plastic-Creep Interaction in Crack Propagation at Elevated Temperature" Trans.SMiRT-1. L. 181-186 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 多田 直哉: "内部微小欠陥分布の逆解析による推定" 日本機械学会論文集(A編). 59. 381-386 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 多田 直哉: "粒界き裂の発生と成長挙動の相違から見るクリープ疲労の破壊プロセスと寿命特性" 材料. 41. 1545-1550 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 多田 直哉: "クリープ疲労き裂伝ぱにおける微視組織的微小き裂から力学的巨視き裂への遷移挙動" 材料. 41. 1165-1171 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Ryuichi OHTANI: "Problems on high-temperature strength related to thermal fatigue" Science of Machine. 44. 1109-1114 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Ryuichi OHTANI: "Characteristics of the strength of high-temperature components" Text book of JSME Seminar. No.920-6. 1-10 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Ryuichi OHTANI: "Cracking behavior of heat-resisting steels, alloys and a carbon-fibre-reinforced polymer at eleveted temperatures" Materials Science and Engineering. 143. 213-222 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Ryuichi OHTANI: "Effect of compressive creep on crack propagation of Type 304 stainless steel under time-dependent creep-fatigue conditions" J.Soc.Mat.Sci.40. 1290-1296 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takayuki KITAMURA: "Method for evaluation of remaining life in high temperature component based on numerical simulation of small crack initiation and growth in creep-fatigue" Trans.JSME. A57. 1732-1737 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Takayuki KITAMURA: "Elastic-plastic-creep interaction in crack propagation at elevated temperature" Trans.SMiRT-1. L. 181-186 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Naoya TADA: "Inverse analysis on the distribution of internal small defects" Trans.JSME. A59. 381-386 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Naoya TADA: "Characteristics of fracture process and failure life in creep fatigue from the viewpoint of difference between initiation and growth behavior of grain boundary cracks" J.Soc.Mat.Sci.41. 1545-1550 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Naoya TADA: "Transition behavior of creep fatigue crack propagation from micro-structurally small crack to mechanically large crack" J.Soc.Mat.Sci.41. 1165-1171 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 大谷 隆一: "熱疲労に係わる高温強度の諸問題" 機械の研究. 44. 1109-1114 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 大谷 隆一: "高温機器の強度特性" 日本機械学会講習会教材No.920-6. 1-10 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Ryuichi Ohtani: "Cracking behaviour of heat-resisting steels,alloys and a carbon-fibre-re-inforced polymer at eleveted temperatures" Materials Science and Engineering. A143. 213-222 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] 大谷 隆一: "SUS304の時間依存性クリープ疲労巨視き裂伝ぱに及ぼす圧縮クリープの影響" 材料. 40. 1290-1296 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] 北村 隆行: "クリープ疲労微小き裂発生・成長の数値シミュレーションによる高温構造材料の余寿命診断方法" 日本機械学会論文集(A編). 57. 1732-1737 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] T.Kitamura: "Elastic-Plastic-Creep Interaction in Crack Propagation at Elevated Temperature" Trans.SMiRT-1. L. 181-186 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] 多田 直哉: "内部微小欠陥分布の逆解析による推定" 日本機械学会論文集(A編). 59. 381-386 (1993)

    • Related Report
      1992 Annual Research Report
  • [Publications] 多田 直哉: "粒界き裂の発生と成長挙動の相違から見たクリープ疲労の破壊プロセスと寿命特性" 材料. 41. 1545-1550 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 多田 直哉: "クリープ疲労き裂伝ぱにおける微視組織的微小き裂から力学的巨視き裂への遷移挙動" 材料. 41. 1165-1171 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 多田 直哉: "クリ-プ疲労き裂伝ぱにおける微視組織的微小き裂から力学的巨視き裂への遷移挙動" 材料.

    • Related Report
      1991 Annual Research Report
  • [Publications] 多田 直哉: "粒界き裂の発生と成長挙動の相違から見たクリ-プ疲労の破壊プロセスと寿命特性" 材料.

    • Related Report
      1991 Annual Research Report
  • [Publications] Ryuichi Ohtani: "Methodology of Remaining Life Assessment in High Temperature Applications Based on a Monte Carlo Simulation of Grain Boundary Cracking" Proceedings of the Sixth International Conference on Mechanical Behaviour of Materials. 2. 205-212 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] Takayuki Kitamura: "Evaluation of Stochastic Damage Due to Multiple Small Cracks in Creep-Fatigue" Proceedings of the Eleventh International Conference on Structural Mechanics in Reactor Technology,Post Seminar. No.5. 201-220 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] Ryuichi Ohtani: "Stochastic Nature on Initiation and Early Growth of Intergranular Creep-Fatigue-Cracking" The Fifth International Conference on Creep (1992.5.17-21,Orlando).

    • Related Report
      1991 Annual Research Report
  • [Publications] Ryuichi Ohtani: "Transition fron Small Crack to Large Crack on Creep-Fatigue Crack Propagation" 3rd International Conference on Low Cycle Fatigue and Elasto-Plastic Behaviour of Materials (1992.9.7-11,Berlin).

    • Related Report
      1991 Annual Research Report

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Published: 1991-04-01   Modified: 2016-04-21  

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