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On-Line Measurement of Steel r-Valur with Ultrasonic Method

Research Project

Project/Area Number 03555020
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 材料力学
Research InstitutionOSAKA UNIVERSITY

Principal Investigator

FUKUOKA Hidekazu  Faculty of Engr.Sci., Professor, 基礎工学部, 教授 (20029391)

Co-Investigator(Kenkyū-buntansha) FUJISAWA Kazuo  Sumitomo Metal Indust., Senior Resarcher, システムエンジニアリング事業本部, 主任研究員
HIRAO Masahiko  Faculty of Engr.Sci., Associate Professor, 基礎工学部, 助教授 (80112027)
山崎 友裕  大阪大学, 基礎工学部, 助手 (80230382)
戸田 裕己  大阪大学, 基礎工学部, 助教授 (10029556)
村上 芳則  筑波技術短期大学, 助教授 (90029497)
Project Period (FY) 1991 – 1993
Project Status Completed (Fiscal Year 1993)
Budget Amount *help
¥9,500,000 (Direct Cost: ¥9,500,000)
Fiscal Year 1993: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1992: ¥1,600,000 (Direct Cost: ¥1,600,000)
Fiscal Year 1991: ¥7,400,000 (Direct Cost: ¥7,400,000)
KeywordsNondestructive Measurement / Ultrasonic / Texture / Cold-Rolled Steel Sheets / r-Value / EMAT / On-Line Operation / 共振法 / オンライン測定 / γ値
Research Abstract

Research has been made toward the on-line measurement of r-value for the steel sheets in the production line. The contactless technique relies on the measurement of ultrasonic velocities and relating them to the r-values. This is possible, because the anisotropy in velocities and the plastic anisotropy both arise from the texture which has developed during the hot rolling, the cold rolling, and finally annealing of the sheets.
Different principles, Lorentz force and magnetstriction, for the electromagnetic acoustic transducers (EMATs) were investigated for the contactless, quick measurement of phase velocities of the fundamental symmetric Lamb wave. Final decision was the magnetostrictive type, for which the electromagnets applied the bias field parallel to the sheet plane and the meanderline coil generated and detected the eddy current induced. This EMAT allowed the liftoff up to 5 mm with the sheet maximum 2 mm thick. Three pairs of them were placed along the three principal directions of the moving sheets. Averaged r-values were calculated using the average transit times and the regression curve. The measurement system containing these EMATs were tested at the end of the continuous annealing line of Sumitomo Metal Indust., resulting in the 0.1 error of r-values for maximum 400 m/min line speed despite the variation of the chemical composition, the thickness, etc. The measuring time was 20 msec per output. Corrections were necessary concerning the velocity dispersion, the liftoff, and the temperature change. It is concluded that the ultrasonic system developed can contribute to the quality assurance of the steel sheets in the real production environment.

Report

(4 results)
  • 1993 Annual Research Report   Final Research Report Summary
  • 1992 Annual Research Report
  • 1991 Annual Research Report
  • Research Products

    (17 results)

All Other

All Publications (17 results)

  • [Publications] M.Hirao: "Ontine Measurement of Steelsheet r-Value Using Magnetostrictive-type EMAT" J.Nondestr.Eval.12. 27-32 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 藤沢: "電磁超音波による冷延鋼板のオンラインr値計の開発" 鉄と鋼. 79. 869-876 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 福岡秀和: "音弾性の基礎と応用" オーム社, 200 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] M.Hirao: "On-line measurement of steel sheet r-value using magnetostrictive-type EMAT" Journal of Nondestr.Eval.Vol.12. 27-32 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] K.Fujisawa: "Development of on-line r-value measurement of steel sheets with elactromagnet acoustic transducers" Tetsu to Hagane. Vol.79. 869-876 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Fukuoka: "Acoustoelasticity : Its Fundamentals and Applications" Ohm Sha. 200 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] M.Hirao,H.Fukuoka,K.Fujisawa,and R.Murayama: "On-Line Measurement of Steel Sheet r-Value Using Magnetostrictive-TypeEMAT" J.Nondest.Eval.12. 27-32 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 藤沢・村山・山本・田谷・福岡・平尾: "電磁超音波による冷延鋼板のオンラインr値計の開発" 鉄と鋼. 79. 869-876 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 福岡秀和・戸田裕己・平尾雅彦: "音弾性の基礎と応用" オーム社, 200 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] .Hirao,H.Fukuoka and Y.Murakami: "Resonance acoustoelasticity measurement of stress in thin plates" Research in Nondestr.Eval.4. 127-138 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] M.Hirao,H.Fukuoka,K.Fujisawa,and R.Murayama: "On-line measurement of steel sheet r-value using mogneto strictive-type EMATs" J.Nondestr.Eval.(1993)

    • Related Report
      1992 Annual Research Report
  • [Publications] 福岡 秀和,戸田 裕己,平尾 雅彦: "音弾性の基礎と応用" オーム社, 200 (1993)

    • Related Report
      1992 Annual Research Report
  • [Publications] Kazuo Fujisawa: "Development of EMAT Monitoring System of Formability in Cold Rolled Steel Sheets" Proc.of 5th Intem.Symp.on Nondest.Choract.of Mater.(1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] 平尾 雅彦: "集合組織と音響異方性" 超音波テクノ. 4. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] 村上 芳則: "共振法による薄板の音弾性応力測定" 日本機械学会論文集(A編). 58. 319-325 (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] Masahiko Hirao: "On-Line Measarement of Steel Sheet γ^^-value Using Magneto strictive-Type EMAT" Journal of Nondestructive Evaluation.

    • Related Report
      1991 Annual Research Report
  • [Publications] 福岡 秀和: "音弾性入門" オ-ム社, 250 (1992)

    • Related Report
      1991 Annual Research Report

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Published: 1991-04-01   Modified: 2016-04-21  

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