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Development of Diamond Chemical Vapor Deposition Apparatus at High Growth Rate

Research Project

Project/Area Number 03555024
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionTokyo Institute of Technology

Principal Investigator

YOSHIKAWA Masanori  Tokyo Institute of Technology, Department of Mechanical Engineering, Professor, 工学部, 教授 (30016422)

Co-Investigator(Kenkyū-buntansha) HIRATA Atsushi  Tokyo Institute of Technology, Department of Mechanical Engineering, Research As, 工学部, 助手 (50242277)
大竹 尚登  東京工業大学, 工学部, 助手 (40213756)
戸倉 和  東京工業大学, 工学部, 助教授 (10016628)
Project Period (FY) 1991 – 1992
Project Status Completed (Fiscal Year 1992)
Budget Amount *help
¥13,900,000 (Direct Cost: ¥13,900,000)
Fiscal Year 1992: ¥1,500,000 (Direct Cost: ¥1,500,000)
Fiscal Year 1991: ¥12,400,000 (Direct Cost: ¥12,400,000)
KeywordsChemical vapor deposition / Diamond / High growth rate / Cutting tool / Griding tool / 化学気相成長 / ア-ク放電 / プラズマジェット
Research Abstract

In order to synthesize diamond by chemical vapor deposition (CVD) at high growth rate, an diamond CVD apparatus which has a cathode and three anodes has been developed. Diamond deposition area has been enlarged, and mechanical and crystalline properties of diamond synthesized has been evaluated.
A plasma jet consists of methane, hydrogen and argon gases were generated by the apparatus developed, and the optimum deposition conditions for large area and high growth rate deposition were discussed by investigating of the relation among an arrangement of electrodes, a growth rate, a deposition area and crystal-line property.
On the mechanical property of CVD diamond, the wear resistance of CVD diamond cutting tool fabricated by YAG laser cutting and planing was evaluated in cutting A1-12%Si alloy. It is found that the chipping of cutting edge is not occur and good wear resistance is proved though the chipping is occurs at gaps among grains with increasing cutting distance. Moreover, the CVD diamond cutting tool polished using a scaife has shown a better wear resistance and a stabler processing than a single crystal diamond cutting tool as a result of cutting of aluminum alloy, though CVD diamond cutting tool cannot obtain a shaper edge.
Moreover, the mechanical performance of CVD diamond powder produced from roll milling diamond films as the grinding tool was evaluated by grinding of ZrO_2 and Si_3N_4.

Report

(3 results)
  • 1992 Annual Research Report   Final Research Report Summary
  • 1991 Annual Research Report
  • Research Products

    (14 results)

All Other

All Publications (14 results)

  • [Publications] 吉川 昌範: "1陰極-3陽極アーク放電プラズマジェットCVD装置の試作-プラズマジェット流におよぼす電極形状・位置の影響-" 第5回ダイヤモンドシンポジウム講演要旨集. 122-123 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 吉川 昌範: "気相合成ダイヤモンド薄板による切削工具の試作及びその性能" 精密工学会誌. 58. 797-802 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 吉川 昌範: "気相合成ダイヤモンド薄板による精密切削工具の試作" 精密工学会誌. 58. 1880-1882 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 吉川 昌範: "気相合成ダイヤモンド粉の研削工具としての評価" 精密工学会誌. 58. 277-282 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Masanori YOSHIKAWA: "Development of 1-cathode-3-anode arc discharge plasma jet CVD apparatus -Effects of electrodes shape and arrangement on plasma jet-" Proceedings of 5th diamond symposium. 122-123 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Masanori YOSHIKAWA: "Fabrication and performance of a thin CVD diamond plate bonding tool" Jour. of the Japan Soc.for Precision Engineering. 58. 797-802 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Masanori YOSHIKAWA: "Fabrication of a precision cutting tool using thin CVD diamond plate" Jour. of the Japan Soc.for Precision Engineering. 58. 1880-1882 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Masanori YOSHIKAWA: "Evaluation of CVD diamond powder as grinding wheels" Jour. of the Japan Soc.for Precision Engineering. 58. 277-282 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 吉川 昌範: "1陰極-3陽極アーク放電プラズマジェットCVD装置の試作-プラズマジェット流におよぼす電極形状・位置の影響-" 第5回ダイヤモンドシンポジウム講演要旨集. 122-123 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] 吉川 昌範: "気相合成ダイヤモンド薄板による切削工具の試作及びその性能" 精密工学会誌. 58. 797-802 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 吉川 昌範: "気相合成ダイヤモンド薄板による精密切削工具の試作" 精密工学会誌. 58. 1880-1882 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 吉川 昌範: "気相合成ダイヤモンド粉の研削工具としての評価" 精密工学会誌. 58. 277-282 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 吉川 昌範: "1陰極-3陽極ア-ク放電プラズマジェットCVD装置の試作" 第5回ダイヤモンドシンポジウム講演要旨集. 1. 122-123 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 平田 敦: "1陰極-3陽極ア-ク放電プラズマ装置による大面積ダイヤモンド膜の合成" 1992年精密工学会春季大会講演論文集. 3. L76- (1992)

    • Related Report
      1991 Annual Research Report

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Published: 1991-04-01   Modified: 2016-04-21  

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