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Life Prediction of Three-Dimensional Fatigue Crack Propagation in Residual Stress Fields with PMMA

Research Project

Project/Area Number 03650062
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 機械材料工学
Research InstitutionOsaka University

Principal Investigator

TSUJI Masahiro  Osaka University, Mechanical Engineering, Research Associate, 工学部, 助手 (10132630)

Project Period (FY) 1991 – 1992
Project Status Completed (Fiscal Year 1992)
Budget Amount *help
¥1,600,000 (Direct Cost: ¥1,600,000)
Fiscal Year 1992: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1991: ¥900,000 (Direct Cost: ¥900,000)
KeywordsFatigue Crack Propagation / Residual Stress / Surface Crack / Life Prediction / Direct Observation / Crack Closure / stress Intensity Factor / PMMA / 疲労 / 半だ円表面き裂 / 隅き裂 / 寿命推定 / き裂開閉口 / ニュートンリング / ポリメチルメタアクリレ-ト
Research Abstract

An extended method for predicting fatigue lives of a 3-dimensional crack propagating in residual stress fields proposed by the present authors was examined with PMMA as follows.
(1) Basic data of 2-dimensional cracks, a da/dN-DELTAK_<eff> and U-R relation, were obtained, which were to be employed in the 3-dimensional U prediction method. (2) During loading, Newton's rings could not be generated owing to difficulty of the experiments. In stead, observations of the crack closure phenomenon were made by making use of total reflection on the crack surfaces of sodium-vapor lamp developed by the present authors. However, by this method deformation aspects of the crack surfaces can not be observed in theoretically, but aspects in which the crack was closing from its crack front could be observed clearly. (3) Same experiments as (2) were conducted for specimens with residual stresses, and aspects that a crack was closing from the compressive residual stress field could be observed clearly. In n … More o-loading, Newton's rings could be generated, and it was confirmed that a crack surface bent in the tensile residual stress field. Consequently many informations on the crack closure phenomenon of 3-dimensinal cracks could be obtained. (4) A influence coefficient method by Shiratori et al and Newman-Raju's equations were mainly employed in calculating K values. F. E. M. was employed only for verifying those K values because a great deal of work it required. Without reference to this original program, the present life prediction method was applyed to PMMA, and its prediction results were in good agreement with experimental results.
On the basis of these informations, this life prediction method could be applyed to metal specimens with residual stresses, and their results were compared with experimental results. Two kinds of residual stress distributions were employed in the experiments. One was caused by electronic beam welding of SM41B(instead of HT80 which was not available) and the other was in SUS-clad SPV steel. The experiments were conducted in the same way as PMMA.
Consequently it was confirmed that the extended method for predicting fatigue lives of a 3-dimensional crack propagating in residual stress fields proposed by the present authors was in valid. Less

Report

(3 results)
  • 1992 Annual Research Report   Final Research Report Summary
  • 1991 Annual Research Report
  • Research Products

    (10 results)

All Other

All Publications (10 results)

  • [Publications] 辻 昌宏: "残留応力が導入されたPMMA材における表面疲労き裂の寿命予測とき裂開閉口挙動の観察" 日本機械学会閲西支部 第67期定時総会講演会講論文集. 924-1. 178-180 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 大路 清嗣: "き裂面に平行な残留ひずみ成分により誘起される応力拡大係数とそれの疲労き裂伝ぱ寿命との関連" 日本機械学会 第69期全国大会講演論文集(A). 910-62. 286-288 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 大路 清嗣: "残留応力場における3次元隅き裂の疲労き裂伝ぱ寿命推定法の実証的研究" 日本材料学会 第40期学術講演会前刷. 113-115 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Tsuji, M: "Life Predictions and Observations of Crack Closure Behavior on Surface Fatigue Cracks in PMMA with Residual Stresses" Preprint Jpn. Soc. Mech. Engrs. NO.924-1. 178-180 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Ohji, K: "Stress Intensity Factors Induced by Residual Strain Parallel to Crack Surface and Its Relevance to Residual Fatigue Lives" Preprint Jpn. Soc. Mech. Engrs. Vol.A, NO.910-62. 286-288 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Ohji, K: "Experimental Studies on Method for Predicting Fatigue Lives of A 3-Dimensional Corner Crack Propagating in Residual Stress Fields" Preprint 40th Annual Meeting, Soc. Mats. Sci. Jpn. 113-115 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 辻 昌宏・戸上 幹夫・金沢 智裕・大路 清嗣・久保 司郎: "残留応力が導入されたPMMA材における表面疲労き裂の寿命予測とき裂開閉口挙動の観察" 日本機械学会関西支部第67期定時総会講演会講演論文集. 924-1. 178-180 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 大路 清嗣・久保 司郎・辻 昌宏・蒲 昭: "き裂面に平行な残留ひずみ成分により誘起される応力拡大係数とそれの疲労き裂伝ぱ寿命との関連" 日本機械学会第69期全国大会講演会講演論文集(A). 910-62. 286-288 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] 大路 清嗣・久保 司郎・辻 昌宏・戸上 幹夫: "残留応力場における3次元隅き裂の疲労き裂伝ぱ寿命推定法の実証的研究" 日本材料学会第40期学術講演会前刷. 113-115 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] 辻 昌宏: "残留応力が導入されたPMMA材における表面疲労き裂の寿命予測とき裂開閉口挙動の観察" 日本機械学会関西支部 第67期定時総会・講演会講演概要集. 924ー1. (1992)

    • Related Report
      1991 Annual Research Report

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Published: 1991-04-01   Modified: 2016-04-21  

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