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Study on Automatic Centering Operations of Varieties of Workpieces Based on Non-linear Dynamic Analyzes of Contact Surfaces

Research Project

Project/Area Number 03650104
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

YOSHIMURA Masataka  Kyoto University, Faculty of Engineering, Lecture, 工学部, 講師 (60026325)

Co-Investigator(Kenkyū-buntansha) YURA Kenji  Kyoto University, Faculty of Engineering, Research Associate, 工学部, 助手 (50158341)
HITOMI Katsundo  Kyoto University, Faculty of Engineering, Professor, 工学部, 教授 (40016308)
Project Period (FY) 1991 – 1993
Project Status Completed (Fiscal Year 1993)
Budget Amount *help
¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 1993: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1992: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1991: ¥700,000 (Direct Cost: ¥700,000)
KeywordsCentering operation / Dynamic analysis / Frictional force / Nonlinear analysis / Contact surface / Impulse force / Simulation / Workpiece / シミュレ-ション
Research Abstract

The centering operation of workpieces is one of the most time-consuming jobs for which automation has not been established in Computer-Aided Manufacturing (CAM). As fundamental research for automating the centering operations, analytical models and methodologies needed for automating centering operations were proposed. First, the movement behaviors of a workpiece when applying an impulse force with a hammer were observed using experimental equipment and the relationships between the applied force and the displacement of the workpiece were measured. Then, frictional forces between a workpiece and a table were formulated as a nonlinear function of the velocity of the workpiece. Next, to obtain a displacement behavior of the workpiece on a table numerically, the movement of the workpiece was simulated by the finite element method (FEM) in which a nonlinear frictional force model was applied at the contact surface between the workpiece and the table. Finally, a method was constructed for determining the optimal impulse force for displacing a workpiece to a required postion on a table so that the positional error of the workpiece was minimum and numerical results were given to demonstrate the method. The results obtained by this study are itemized as follows :
(1) A frictional force model with four parameters of static frictional coefficient, dynamic frictional coefficient and two parametric values expressing the rising speed of the frictional force function was constructed.
(2) Computer simulation of workpiece displacement behaviors was conducted using the frictional force model and the finite element method. The simulated results have a good agreement with the measured ones.
(3) A method for determining the optimal impulse force for displacing a workpiece to a required position on a table was constructed and the method was demonstrated using numerical results.

Report

(4 results)
  • 1993 Annual Research Report   Final Research Report Summary
  • 1992 Annual Research Report
  • 1991 Annual Research Report
  • Research Products

    (29 results)

All Other

All Publications (29 results)

  • [Publications] 西脇眞二: "接触面の非線形動力学的解析と精密心出し作業への応用" 日本機械学会論文集C編. 56. 3095-3102 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Masataka Yoshimura: "Integrated Optimization in Computer-Aided Design and Manufacturing of Machine Products Based on Shape Description of contact Surfaces" Proceedings of the 17th ASME Design Automation Conference. 2. 353-360 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 吉村允孝: "工作物の精密心出し作業の最適化におけるCAE/CAD/CAM" 日本機械学会第1回設計工学・システム部門講演会講演論文集. NO.920-2. 73-78 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Masataka Yoshimura: "CAE/CAD/CAM for Optimization of Precise Centering Operations of Workpieces" Proceedings of the 1992 Pacific Conference on Manufacturing. 58-65 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 吉村允孝: "工作物の精密心出し作業のためのシミュレーションと最適化に関する研究" 日本機械学会論文集C編. 59. 1292-1299 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Masataka Yoshimura: "Control and Dynamic Systems-Concurrent Engineering Techniques and Applications(分担執筆)" Academic Press, 40 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Shinji Nishiwaki, Masataka Yoshimura and Katsundo Hitomi: "An Analysis of the Nonlinear Dynamics of Contact Surfaces and its Application to Precise Centering Operations (1st Report, Constructing a Frictional Force Model)" Transactions of the Japan Society of Mechanical Engineers (C). Vol.56, No.531. 3095-3102 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Masataka Yoshimura and Atsushi Takeuchi: "Integrated Optimization in Computer-Aided Design and Manufacturing of Machine Products Based on Shape Description of Contact Surfaces" Proceedings of the 17th ASME Design Automation Conference. Vol.2. 353-360 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Masataka Yoshimura and Yuichi Higo: "CAE/CAD/CAM for Optimization of Precise Centering Operations ofWorkpieces" Proceedings of the 1992 Pacific Conference on Manufacturing. 58-65 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Masataka Yoshimura and Yuichi Higo: "Simulation and Optimization for Precise Centering Operations of Workpieces" Transactions of the Japan Society of Mechanical Engineers (C). Vol.59, No.560. 1292-1299 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Masataka Yoshimura: "Concurrent Product Design and Manufacturing" Control and Dynamic Systems, Vol.62, Academic Press. 89-128 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 西脇眞二: "接触面の非線形動力学的解析と精密心出し作業への応用" 日本機械学会論文集C編. 56. 3095-3102 (1990)

    • Related Report
      1993 Annual Research Report
  • [Publications] Masataka Yoshimura: "Integrated Optimization in Computer-Aided Design and Manufacturing of Machine Products Based on Shape Description of Contact Surfaces" Proceedings of the 17th ASME Design Automation Conference. 2. 353-360 (1991)

    • Related Report
      1993 Annual Research Report
  • [Publications] 吉村允孝: "工作物の精密心出し作業の最適化におけるCAE/CAD/CAM" 日本機械学会第1回設計工学・システム部門講演会講演論文集. No.920-2. 73-78 (1992)

    • Related Report
      1993 Annual Research Report
  • [Publications] Masataka Yoshimura: "CAE/CAD/CAM for Optimization of Precise Centering Operations of Workpieces" Proceedings of the 1992 Pacific Conference on Manufacturing. 58-65 (1992)

    • Related Report
      1993 Annual Research Report
  • [Publications] 吉村允孝: "工作物の精密心出し作業のためのシミュレーションと最適化に関する研究" 日本機械学会論文集C編. 59. 1292-1299 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Masataka Yoshimura: "Control and Dynamic Systems-Manufocturing and Automation Systems:Techniques and Technologies(分担執筆)" Academic Press, 53 (1991)

    • Related Report
      1993 Annual Research Report
  • [Publications] Masataka Yoshimura: "Control and Dynamic Systems-Concurrent Engineering Techniques and Applications(分担執筆)" Academic Press, 40 (1994)

    • Related Report
      1993 Annual Research Report
  • [Publications] 西脇 眞二: "接触面の非線形動力学的解析と精密心出し作業への応用" 日本機械学会論文集 C編. 56. 3095-3102 (1990)

    • Related Report
      1992 Annual Research Report
  • [Publications] Masataka Yoshimura: "Integrated Opatimigation in Computer-Aided Desiyn and Manufocturing of Machine Products Based on shape Description of Contoct Surfaces" Proceedings“Advances in Design Automation-1991:Computer-Aided Dgsign,Mechdnical Systems Simulation,and Anelysis,Mechanisns and Robotics of the 17th ASME Design Autoonation conference. 2. 353-360 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] 吉村 允孝: "工作物の精密心出し作業の最適化におけるCAE/CAD/CAM" 日本機械学会第1回設計工学・システム部門講演会講演論文集. NO.920-2. 73-78 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Masataka Yoshimura: "CAE/CAD/CAM for Optimiqation of Precise Centering Operations of Workpieces" Proceedings of the 1992 Pacific Conference on Mamfacturing. 58-65 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 吉村 允孝: "工作物の精密心出し作業のためのシミュレーションと最適化に関する研究" 日本機械学会論文集 C編. 59. (1993)

    • Related Report
      1992 Annual Research Report
  • [Publications] Masataka Yoshimura: "Control and Dynamic Systems-Marutacturing and Automation Systems:Techmiques and Technologies(分担執筆)Integnated Optimigation of Product Design and Marufacturing" Academic Press, 53 (1991)

    • Related Report
      1992 Annual Research Report
  • [Publications] 西脇 眞二: "接触面の非線形動力学的解析と精密心出し作業への応用" 日本機械学会論文集C編. 56. 3095-3102 (1990)

    • Related Report
      1991 Annual Research Report
  • [Publications] Masataka Yoshimura: "Integrated Optimization in ComputerーAided Design and Manufacturing of Machine Products Based on Shape Description of Contact Surfaces" Proceedings“Advances in Design Automztionー1991:ComputerーAided Design,Mechanical Systems Simulation,and Analysis,Mechanisms,and Robotics"of the 17th ASME Design Automation Conference. 2. 353-360 (1991)

    • Related Report
      1991 Annual Research Report
  • [Publications] 吉村 允孝: "工作物の精密心出し作業の最適化におけるCAE/CAD/CAM" 日本機械学会第1回設計工学・システム部門講演会講演論文集. No.920ー2. 73-78 (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] Masataka Yoshimura: "CAE/CAD/CAM for Optimization of Precise Centering Operations of Workpieces" Proceedings of 1992 Pacific Conference on Manufacturing. (1992)

    • Related Report
      1991 Annual Research Report
  • [Publications] Masataka Yoshimura: "Control and Dynamic SystemsーManufacturing and Automation Systems:Techniques and Technologies(分担執筆)Integrated Optimization of Product Design and Manufacturing" Academic Press, 53 (1991)

    • Related Report
      1991 Annual Research Report

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Published: 1991-04-01   Modified: 2016-04-21  

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