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Thermo-Chemical Wear Mechanism of Diamond as a Tool Material

Research Project

Project/Area Number 03650106
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionOsaka University

Principal Investigator

SHIMADA Shoichi  Osaka University Department of Precision Engineering Associate Professor, 工学部, 助教授 (20029317)

Project Period (FY) 1991 – 1992
Project Status Completed (Fiscal Year 1992)
Budget Amount *help
¥2,000,000 (Direct Cost: ¥2,000,000)
Fiscal Year 1992: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1991: ¥1,600,000 (Direct Cost: ¥1,600,000)
KeywordsUltraprecision metal cutting / Diamond tool / Thermo-chemical wear / Thermodynamics / Quantum chemistry
Research Abstract

Thermo-chemical process is considered to be an essential mechanism of wear of diamond cutting edge in ultraprecision metal cutting, because the cutting edge under attritious contact with workmaterial is inevitably subject to elevated temperature. To understand the wear mechanism, the simplified experiments simulating the wear process of cutting edge are carried out. Analyses on the behavior of chemical reaction between diamond and metal are also made based on the thermodynamics and quantum chemistry. The results of the experiments and analyses show that the thermo-chemical wear by oxidation on the diamond surface contacting with a metal is observed when it is heated under the condition that the metal can be oxidized and also the metal oxide can be deoxidized by diamond. The wear of diamond is also promoted by carbonization of the contacting metal or the diffusion of carbon atoms on diamond surface into the metal. Based on the analyses, the condition on temperature and oxygen partial pressure under which the diamond shows thermochemical wear can be predicted. Although it is difficult to prevent the wear of cutting edge due to the restriction in realistic condition of atmosphere attainable, the application of thermo-chemical process seems to be useful for the high efficiency polishing of diamond.

Report

(3 results)
  • 1992 Annual Research Report   Final Research Report Summary
  • 1991 Annual Research Report
  • Research Products

    (8 results)

All Other

All Publications (8 results)

  • [Publications] S.SHIMADA,N.IKAWA,G.OHMORI,H.TANAKA,J.UCHIKSHI: "Molecular Dynamics Analysis as Compared with Experimental Results Micromachinig" Annals of the CIRP. 41. 117-120 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 島田 尚一: "工具材料としてのダイヤモンドの工学物性" New Diamond. 8. 22-27 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] N. Ikawa, S. Shimada, H. Tanaka, G. Ohmori: "An Atomistic Analysis of Nanometric Chip Removal as Affected by Tool-Work Interaction in Diamond Turning" Annals of the CIRP. 40,1. 551-554 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] S. Shimada: "Technological Properties of Diamond as a Tool Material (in Japanese)" New Diamond. 8. 22-27 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] S. Shimada, N. Ikawa, G. Ohmori, H. Tanaka, J. Uchikoshi: "Molecular Dynamics Analysis as Compared with Experimental Results of Micromachining" Annals of the CIRP. 41, 1. 117-120 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] S.Shimada,N.Ikawa,G.Ohmori,H.Tanaka,J.Uchikoshi: "Molecular Dynamics Analysis as Gompared with Experimental Results of Micromachining" Annals of the CIRP. 41. 117-120 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 島田 尚一: "工具材料としてのダイヤモンドの工学物性" New Diamond. 8. 22-27 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] N.Ikawa,S.Shimada,H.Tanaka,G.Ohmori: "An Atomistic Analysis of Nanometric Chip Removal as Affected by ToolーWork Interaction in Diamond Turning" Annals of the CIRP. 40. 551-554 (1991)

    • Related Report
      1991 Annual Research Report

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Published: 1991-04-01   Modified: 2016-04-21  

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