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Investigation of Ultra Faster Melting Process of Very Fine High-Polymer Particle.

Research Project

Project/Area Number 03650179
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field Thermal engineering
Research InstitutionGifu University, Faculty of Engineering

Principal Investigator

KUMADA Masaya  Gifu Univ., Dept. of Mech., Professor, 工学部, 教授 (30021603)

Co-Investigator(Kenkyū-buntansha) MIMATSU Junji  Gifu Univ., Dept. of Mech., Res. Associate, 工学部, 助手 (20202351)
Project Period (FY) 1991 – 1992
Project Status Completed (Fiscal Year 1992)
Budget Amount *help
¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 1992: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1991: ¥1,500,000 (Direct Cost: ¥1,500,000)
KeywordsFine Particle / High-Polymer / Faster Melt-Process / Non-Newtonian / Penetrating / Heat Plastic Nature / Image Processing / トナ- / 融解 / 凝固 / 高分子ポリマ- / 画像処理 / 透過率 / 〓射加熱 / レ-ザ-光
Research Abstract

In order to improve the print speed of Laser Beam Printer with flash heating, the clarification of phenomena in the melting process of a high polymer particle by flash heating has become very important in recent years. But, almost no theoretical and phenomenological explanations are given about this melting mechanism, because there are the rheological, phase change and the heat transfer problems in this melting process; that is, the temperature of a particle becomes over the melting point, the phase change from solid to liquid partially happen. The natural convection will proceed inside the particle in step with the liquefied. Finally, deformation of the polymer particle will be occurred by fluidity of fusing polymer and power balance between gravity and surface tension onto the material on which the polymer particle is put.
From this viewpoint, the present study as the first stage was designed to clarify the external deformation process of a high polymer particle under the condition of … More continuous radiant heating. Furthermore, in order to clarify a melting process inside the polymer particle, the method of measuring the moving of the interface between solid and liquid was investigated.
The heating source is used a xenon lamp ( max. 150W ) which can be controlled the power and the exposure time. The beam is converged by a reflector to in 5mm diameter with flat distribution. The polymer particle used in the present study is one kind of acrylic polymer and its shape is spherical. The diameter of particles are 0.15-0.5mm which are 30-100 times. as large as real toner particles. The melting process is observed by a micro-scope and a CCD camera, and the continuous pictures are stored by video. The recorded pictures are digitalized to pixels ( 512x512 ) and light degrees ( 256 ) by the image board and transfer on memory of microcomputer for analysis.
The focused laser beam is used in the measurement for moving of inter-face and the light intensity of laser beam penetrated the particle is measured by a semi-conductor transducer, and digitized by A-D transducer board to transfer to micro-computer for analysis.
The results show that the external deformation pattern of a polymer particle with time is apparently similar regardless of the size of particle and radiant heating power. But, the deformation process is not monotonous with time and shows the singular point corresponding to progress of melting (that is, interface between solid and liquid). The method of measuring for moving of the interface by using laser beam was proved effective. The results are agreed with one of simulation qualitatively. Less

Report

(3 results)
  • 1992 Annual Research Report   Final Research Report Summary
  • 1991 Annual Research Report
  • Research Products

    (8 results)

All Other

All Publications (8 results)

  • [Publications] Junji Mimatu Masaya Kumada: "Melting Process of Fine Polyme Particle by Flash Heating(External Deformation of a Polymer Particle Heated by Steady Radiant Light)" Procs.of INTERNATIONAL CENTER FOR HEAT and MASS TRANSFER(IMAGING IN TRANSPORT PROCESSES). 13-24 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] 三松 順治 熊田 雅彌: "高分子ポリマー微小粒子の融解過程の解明(粒子外形の時間変化の画像処理による定量化)" 第29回日本伝熱シンポジウム講演論文集. 779-780 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Junji MIMATSU and Masaya KUMADA: "Melting process of Fine Polymer Particle by Flash Heating." Procs. of International Center for Heat and Mass Transfer (Image in Trans-port Processes). 13-24 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Junji MIMATSU and Masaya KUMADA: "Investigation of High-Speed Melting process of Fine High-Polymer Particle." Procs. of 29th Japan Heat Transfer Symposium. 779-780 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1992 Final Research Report Summary
  • [Publications] Junji Mimatu,Masya Kumada: "Melting Process of Fine Polyme Particle by Flash Heating (External Deformation of a Polymer Particle Heated by Steady Radiant Light)" Procs.of INTERNATIONAL CENTER FOR HEAT and MASS TRANSFER (IMAGING IN TRANSPORT PROCESSES). 13-24 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 三松 順治,熊田 雅彌: "高分子ポリマー微小粒子の融解過程の解明 (粒子外形の時間変化の画像処理による定量化)" 第29回日本伝熱シンポジウム講演論文集. 779-780 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Jyuniji Mimatsu: "Melting Process of a Fine Polymer Particle by Flash Heating" Procs.of Int.Seminar on Imaging in Transport Processes Athens,Greece,May 25ー29,1992.

    • Related Report
      1991 Annual Research Report
  • [Publications] Jyunji Mimatsu: "Melting Process of a Fine Polymer Particle by Flash Heating(Measurement of the moving of interface between solid and liquid a particle)" Procs.of ASME Winter Annual Meating Anaheim,Calif.USA,Novー8ー13,1992.

    • Related Report
      1991 Annual Research Report

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Published: 1991-04-01   Modified: 2016-04-21  

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