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Computaional Study of Powder Compaction Process with a View to Particles Designing

Research Project

Project/Area Number 04452113
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 機械材料工学
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

SHIMA Susumu  Kyoto Univ., Fac., Professor, 工学部, 教授 (70026160)

Co-Investigator(Kenkyū-buntansha) KOTERA Hidetoshi  Kyoto Univ., Fac.Eng., As.Professor, 工学部, 助教授 (20252471)
長谷部 忠司  同志社大学, 工学部, 助手 (20237994)
Project Period (FY) 1992 – 1994
Project Status Completed (Fiscal Year 1994)
Budget Amount *help
¥8,700,000 (Direct Cost: ¥8,700,000)
Fiscal Year 1994: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1993: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1992: ¥7,700,000 (Direct Cost: ¥7,700,000)
KeywordsPowder Compaction / Simulation / Particulate Modeling / Distinct Element Method / Computational Science / constitutive Equation / Particles Design / Compaction in Magnetic Field / 粒子動力学 / 境界要素法 / 粒子特性 / 粒子相互特性 / 成形挙動
Research Abstract

This study deals with investigation into the behavior of powder materials from the state of "granular" through compact by means of computational scientific approach and thus to obtain useful information on particles designing ; we shall develop and establish "Particle Dynamics" or Distinct Element Method. We obtained the following results :
1) By introducing for the particulate modeling the particle characteristics, such as particle size, size distribution and deformation characteristics, inter-particle ones, such as friction and elastic repulsive forces, we have developed an algorithm for simulation. We have thereby characterized some ceramic powder during compaction. We also evaluate the effect of inter-particle characteristics on apparent density, tap density and angle of repose.
2) For ductile metallic powders, we have developed particulate model in 3-D with incorporating shape change in particle due to plastic defomiation. We have thus improved the relationship between pressure and density.
3) We have obtained yield surface which are similar to those obtained by three-dimensional compaction and estimated by constitutive equations for powders.
4) By incorporating the effect of magnetic field into the above algorithm, we have developed simulation program for compaction of magnetic powders in magnetic field with a view to optimizing the magnetic properties of compact magnet. We have thereby shown that isostatic compaction gives the best property followed by cross conipaction and then parallel comipaction.
5) We have also developed algorithm for simulating the behavior of non-spherical particles, because the shape of the particles gives great influence on powder characteristics.
For future study, the quantitative difference in pressure-density relationship between the simulation and experiment should be decreased and the effect of particle shape on powder behavior should further be investigated.

Report

(4 results)
  • 1994 Annual Research Report   Final Research Report Summary
  • 1993 Annual Research Report
  • 1992 Annual Research Report
  • Research Products

    (31 results)

All Other

All Publications (31 results)

  • [Publications] Shima Susumu: "Constitutive Equation for Powder Compaction Incorporating Powder Characteristics" 粉体および粉末冶金. 41. 1541-1546 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hidetoshi Kotera: "A Study of Relationship Between Density Distribution and Magnetic Flux in Magneti Field Compaction" Adv.Powder Met.and Particulate Mat.1994,Metal Powder Industries Federation,Princeton,NJ. 39-49 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Shima Susumu: "Constitutive equations for Granular Materials Undergoing Compaction with Internal Friction" Adv.Powder Met.and Particulate Mat.1994,Metal Powder Industries Federation,Princeton,NJ. 7. 71-82 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Shima Susumu: "3-D Simulation of Powder Characteristics and Compaction Behaviour" Proc.1994 Powder Met.World Cong.2. 521-524 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hidetoshi Kotera: "A Study of Granular Behavior in Magnetic Field" Proc.1994 Powder Met.World Cong.3. 1760-1757 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 島 進: "粉体成形における粉体の力学的挙動に関する研究" 粉体および粉末冶金. 42. 200-205 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Shima Susumu: "Constitutive Equation for Powder Compaction Incorporating Powder Characteristics" J.Japan Soc.Powder & Powder Metall. 41. 1541-1546 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hidetoshi Kotera: "A Study of Relationship Between Density Distribution and Magnetic Flux in Magneti Field Compaction" Adv.Powder Met.and Particulate Mat.1994, Metal Powder Industries Federation, Princeton, NJ. 6. 39-49 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Shima Susumu: "Constitutive equations for Granular Materials Undergoing Compaction with Internal Friction" Adv.Powder Met.and Particulate Mat.1994, Metal Powder Industries Federation, Princeton, NJ. 7. 71-82 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Shima Susumu: "3-D Simulation of Powder Characteristics and Compaction Behavior" Proc.1994 Powder Met.World Cong.2. 521-524 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hidetoshi Kotera: "A Study of Granular Behavior in Magnetic Field" Proc.1994 Powder Met.World Cong.3. 1757-1760 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Susumu Shima: "A Study of Mechanical Behavior of Powder Materials Undergoing Compaction" J.Japan Soc.Powder & Powder Metall.42. 200-205 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Shima Susumu: "Constitutive Equation for Powder Compaction Incorporating Powder Characteristics" 粉体および粉末冶金. 41. 1541-1546 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Hidetoshi Kotera: "A Study of Relationship Between Density Distribution and Magnetic Flux in Magneti Field Compaction" Adv.Powder Met.and Particulate Mat.1994,Metal Powder Industries Federation,Princeton,NJ. 6. 39-49 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Shima Susumu: "Constitutive equations for Granular Materials Undergoing Compaction with Internal Friction" Adv.Powder Met.and Particulate Mat.1994,Metal Powder Industries Federation,Princeton,NJ. 7. 71-82 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Shima Susumu: "3-D Simulation of Powder Characteristics and Compaction Behaviour" Proc.1994 Powder Met.World Cong.2. 521-524 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Hidetoshi Kotera: "A Study of Granular Behavior in Magnetic Field" Proc.1994 Powder Met.World Cong.3. 1760-1757 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 島 進: "粉体成形における粉体の力学的挙動に関する研究" 粉体および粉末冶金. 42. 200-205 (1995)

    • Related Report
      1994 Annual Research Report
  • [Publications] Shima,Susumu: "Numerical Simulation of Powder Behaviour in Compaction based on Continuum and Discrete Models" Proc.1993 Powder Metall.World Cong.,. Part 1. 300-305 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Shima,S.,Jian,L.and Asada,K.,: "Numerical Experiments on Powder Characteristics and Packing of Powder Materials" Adv.Powder Met.& Particulate Mat.2. 85-98 (1992)

    • Related Report
      1993 Annual Research Report
  • [Publications] Shima,S and Saleh,M.A.E.,: "The Effect of Particle Characteristics on Compaction Behaviour of Powders-Experiment" Proc.1993 Powder Metall.World Cong.,. Part 1. 331-334 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] S.Shima and M.A.E.Saleh: "Variation of Density Distribution in Compacts in Closed-Die Compaction with Powder Characteristics" Adv.Powder Met.& Particulate Mat.3. 175-188 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] S.Shima and M.A.E.Saleh: "Compaction-Induced Anisotropy in Internal Structure of Ceramic Powder" J.Amer.Cer.Soc.76. 1303-1307 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] S.Shima and M.A.E.Saleh: "Development of Constitutive Equations for Ceramic Powders Describing Compaction-Induced Anisotropy" Mech.Mat.16. 73-81 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 島 進: "粉体成形挙動に関する研究" 粉体工学会第28回夏期シンポジウム. 88-92 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 島 進: "粒子モデルによる粉体挙動の3次元シミュレーション" 第36回日本学術会議材料研究連合講演会. 95-97 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 島 進: "粒子モデルによる粉体成形の力学的シミュレーション" 第43回塑性加工連合会講演会. 53-56 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 島 進: "粉体の成形挙動に関する研究ー粉末特性が成形挙動に及ぼす影響" 第43回塑性加工連合講演会. 61-64 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 島 進: "粒子モデルによる粉体成形挙動ー構成式との比較ー" 第43回塑性加工連合講演会. 69-72 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] Shima,Susumu: "Numerical Simulation of Powder Behaviour in Compaction based on Continuum and Discrete Models" 1993 Powder Metallurgy World Congress. (1993)

    • Related Report
      1992 Annual Research Report
  • [Publications] Shima,Susumu: "Compaction and Other Consolidation Processes-Advances in Powder Metallurgy & Particulate Materials Vol.2" Metal Powder Industries Federation,USA, 85-98 (1992)

    • Related Report
      1992 Annual Research Report

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Published: 1992-04-01   Modified: 2016-04-21  

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