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Synthesis of Phenol-Urea-Formaldehyde Cocondensed Resins and Their Application

Research Project

Project/Area Number 04453140
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 林産学
Research InstitutionInstitute of Agricultural and Forest Engineering, University of Tsukuba

Principal Investigator

TOMITA Bunichiro  Institute of Agricultural and Forest Enginerrong, University of Tsukuba, 農林工学系, 教授 (40012075)

Co-Investigator(Kenkyū-buntansha) HATANO Yasunori  Research Institute of Forest and Forest Products, Principal Researcher, 木材化工部, 主任研究官
Project Period (FY) 1992 – 1993
Project Status Completed (Fiscal Year 1993)
Budget Amount *help
¥7,600,000 (Direct Cost: ¥7,600,000)
Fiscal Year 1993: ¥1,800,000 (Direct Cost: ¥1,800,000)
Fiscal Year 1992: ¥5,800,000 (Direct Cost: ¥5,800,000)
Keywordsphenol / urea / cocodensation / resol-type resin / curing property / C-13 NMR / chemical structure / adhesive peoperty
Research Abstract

A new synthetic method to obtain phenol-urea-formaldehyde cocondensed resins was developed by reacting phenol itself with so-called "UF-concentrate", which was a kind of urea-formaldehyde resins prepared with higher molar ratio of formalhyde to urea. The products were analyzed with C-13 NMR spectroscopy and gel permeation chromatography. The ratio of cocondensation and the amount phenol incorporated into cocondenced resin were found to increase, when the UF-concentrate was prepared under alkaline conditions. It was also found that a resol-type cocondensed resins can be synthesized by alkaline treatments of the cocondensed resins which were prepared under acidic conditions.
Curing process and thermal properties of the resol-type cocondenced resins were investigated by torsional braid analysis. The resol-type cocondensed resins displayd almost the same curing behaviors and heat-resistance as a commercial resol. Their apparent activation energies determined by measuring temperature dependence of gel time were almost identical with that of resol, and quite different from that of UF resin. Their adhesive performances were evaluated by plywood test with a cyclic boiling test and a 72 hrs boiling test. It was found that they can pass a JAS value for the special grade structural plywood.

Report

(3 results)
  • 1993 Annual Research Report   Final Research Report Summary
  • 1992 Annual Research Report
  • Research Products

    (16 results)

All Other

All Publications (16 results)

  • [Publications] Bunichiro TOMITA: "Cocondensation of Urea with Methylolphenol in Acidic Condition." J.Palym.Sci.:Part A:Polym.Chem.30. 1615-1624 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Bunichiro TOMITA: "Syntheses and Structural Analyses of Cocondensed Resins from Urea and Methylolphenols." Mokuzai Gakkaishi. 39. 1276-1284 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Bunichiro TOMITA: "Analysis on Curing Process and Thermal Property of Phenol-Urea-Formaldehyde Cocondensed Resins." Mokuzai Gakkaishi. 40. (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Masahiko Ohyama: "Curing Property and Adhesive Performance of Resol-Type Phenol-Urea-Formaldehyde Cocondensed Resins." Holzforschung. 48(印刷中). (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Bunichiro TOMITA: "Synthesis of Phenol-Urea-Formaldehyde Cocondensed Resins from UF-Concentrate and Phenol." Holzforschung. 48(印刷中). (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Bunichiro TOMITA: "Cocondensation of Urea with Methylolphenol in Acidic Condition" J.Polym.Sci. : Part A. 30. 1615-1624 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Bunichiro TOMITA: "Synthesis and Structual Analysis of Cocondensed Resins from Urea and Methylolphenols" Mokuzai Gakkaishi. 39. 1276-1284 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Bunichiro TOMITA: "Analysis on curing process and Thermal Property of Phenol-Urea-Formaldehyde Cocondensed Resins" Mokuzai Gakkaishi. 40 in press. (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Masahiko Ohyama: "Curing property and Adhesive Performance of Resol-Type Phenol-Urea-Formaldehyde Cocondensed Resins" Holzforshung. 48 in press. (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Bunichiro TOMITA: "Synthesis of Phenol-Urea-Formaldehyde Cocondensed Resins from UF-Concentrate and Phenol" Holzforshung. 48 in press. (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Bunichiro TOMITA: "Cocondensation of Urea with Methylolphenol in Acidic Condition" J.Polym.Sci.:Part A:Polym.Chem.30. 1615-1624 (1992)

    • Related Report
      1993 Annual Research Report
  • [Publications] Bunichiro TOMITA: "Synthesis and Structural Analyses of Cocondensed Resins from Urea and Methylolphenols" Mokuzai Gakkaishi. 39. 1276-1284 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Bunichiro TOMITA: "Analysis on Curing Process and Thermal Property of Phenol-Urea-Formaldehyde Cocondensed Resins" Mokuzai Gakkaishi. 40. (1994)

    • Related Report
      1993 Annual Research Report
  • [Publications] Masahiko Ohyama: "Curing Property and Adhesive Performance of Resol-Type Phenol-Urea-Formaldehyde Cocondensed Resins" Holzforschung. 48(印刷中). (1994)

    • Related Report
      1993 Annual Research Report
  • [Publications] Bunichiro Tomita: "Synthesis of Phenol-Urea-Formaldehyde Cocondensed Resins from UF-Concentrate and Phenol" Holzforschung. 48(印刷中). (1994)

    • Related Report
      1993 Annual Research Report
  • [Publications] Bunichivo TOMITA: "Cocondensation of Urea with Methylalphenols in Acidic Conditions" J.Polym. Sci, Part Ai Polym. Chem.30. 1615-1624 (1992)

    • Related Report
      1992 Annual Research Report

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Published: 1992-04-01   Modified: 2016-04-21  

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