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Development of Computer-Aided Process Planning System for Plate Bending

Research Project

Project/Area Number 04555099
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 船舶構造・建造
Research InstitutionOsaka University

Principal Investigator

UEDA Yukio  Osaka University, Welding Research Institute, Professor, 溶接工学研究所, 教授 (30029037)

Co-Investigator(Kenkyū-buntansha) MASAOKA Kouji  Osaka Prefecture University, College of Engineering Research Assistant, 工学部, 助手 (10244659)
OKUMOTO Yasuhisa  Kinki University, Welding Research Institute, Professor, 工学部, 助教授 (50247962)
MURAKAWA Hidekazu  Osaka University, Welding Research Institute, Asociate Professor, 溶接工学研究所, 助教授 (60166270)
TOMITA Yasumitsu  Osaka University, Faculty of Engineering, Professor, 工学部, 教授 (30029251)
KAMICHIKA Ryoichi  Ishikawajima-Harima Heavy Industries Co., Ltd., Chief Researcher
FUJINO Hiroshi  Ishikawajima-Harima Heavy Industries Co., Ltd., Manager
Project Period (FY) 1992 – 1994
Project Status Completed (Fiscal Year 1994)
Budget Amount *help
¥10,200,000 (Direct Cost: ¥10,200,000)
Fiscal Year 1994: ¥1,400,000 (Direct Cost: ¥1,400,000)
Fiscal Year 1993: ¥2,200,000 (Direct Cost: ¥2,200,000)
Fiscal Year 1992: ¥6,600,000 (Direct Cost: ¥6,600,000)
KeywordsPlate Bending / Line-Heating / Inherent Deformation / shrinkage / Angular Deformation / Similarity Rule / Heating Condition / Finite Element Method / 相似則 / 熱変形 / 固有歪 / 面内歪と曲げ歪 / FEM / 技能の技術化 / 技能の継承
Research Abstract

The plate bending process is considered as a process to form 3-dimensional shapes by introducing the permanent strain(inherent strain)into a plate through proper means. Thus, an effective plate bending process by line-heating can be achieved when the heating conditions are properly selected to produce desirable bending or inplane deformations. To make such decisions on the heating condition, the relation be tween heating conditions and deformations must be clarified. For this purpose, the similarity rule holds for the line-heating process is studied and two parameters governing the deformation are derived. Also, a new 3-dimensional FEM code is developed as a versatile tool to replace costly experiments. Its validity is examined through a comparison with an experiment and it is applied to study general relations between the parameters and the deformations of plates.
Further, a methods to generate the information on where, in which direction and how to heat are studied using the FEM.Two methods, namely step heating method and grillage heating method, are proposed. Their effectiveness are examined through an experiment and numerical simulations.

Report

(4 results)
  • 1994 Annual Research Report   Final Research Report Summary
  • 1993 Annual Research Report
  • 1992 Annual Research Report
  • Research Products

    (24 results)

All Other

All Publications (24 results)

  • [Publications] 上田 幸雄 他: "計算機支援板曲げ方案自動作成システムの開発(第3報)加熱条件と固有変形" 日本造船学会論文集. 173. 409-419 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 上田 幸雄 他: "計算機支援板曲げ方案自動作成システムの開発(第3報)加熱位置、方向、加熱条件の決定法" 日本造船学会論文集. 174. 638-695 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Yukio Ueda et al.: "Development of Computer-Aided Process Planning System for Plate Bending by Line Heating ( Report 1) -Relation between Final From of Plate and Inherent Strain-" Journal of Ship Production. 10. 59-67 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Yukio Ueda et al.: "Development of Computer-Aided Process Planning System for Plate Bending by Line Heating ( Report 2) -Practice for Plate Bending in Shipyard Viewed from Aspect of Inherent Strain-" Journal of Ship Production. 10. 239-247 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Yukio Ueda et al.: "Development of Computer-Aided Process Planning System for Plate Bending by Line Heating ( Report 3) -Relation between Heating Condition and Deformation-" Journal of Ship Production. 10. 248-257 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Yukio Ueda et al.: "Development of Computer-Aided Process Planning System for Plate Bending by Line Heating ( Report 4) -Decision Making of Heating Conditions-" Transactions of JWRI. 22. 305-313 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 村川 英一: "溶接における熱・力学過程のシミュレーション(技能の可視化)" Proceedings of the Symposium on Supercomputing and Visualization'94, Osaka. 3-9-3-14 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Yukio Ueda, Hidekazu Murakawa, Rashwan Ahamed Mohamed, Isao Neki, Ryoichi Kamichika, Morinobu Ishiyama and Jun-ichiro Ogawa: "Development of Computer-Aided Process Planning System for Plate Bending by Line Heating(Report 3)-Relation between Heating Condition and Deformation-" Journal of the Society of Naval Architects of Japan. Vol.173. 409-419 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Yukio Ueda, Hidekazu Murakawa, Rashwan Ahamed Mohamed, , Ryoichi Kamichika, Morinobu Ishiyama and Jun-ichiro Ogawa: "Development of Computer-Aided Process Planning System for Plate Bending by Line Heating(Report 4)-Decision Making on Heating Condition, Location and Direction-" Journal of the Society of Naval Architects of Japan. Vol.174. 683-695 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Yukio Ueda, Hidekazu Murakawa, Rashwan Ahamed Mohamed, Yasuhisa Okumoto and Ryoichi Kamichika: "Development of Computer-Aided Process Planning System for Plate Bending by Line Heating(Report 1)-Relation between Final Form of Plate and Inherent Strain-" Journal of Ship Production. Vol.10, No.1. 59-67 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Yukio Ueda, Hidekazu Murakawa, Rashwan Ahamed Mohamed, Yasuhisa Okumoto and Ryoichi Kamichika: "Development of Computer-Aided Process Planning System for Plate Bending by Line Heating(Report 2)-Practice for Plate Bending in Shipyard Viewed form Aspect of Inherent Strain-" Journal of Ship Production. Vol.10, No.4. 239-247 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Yukio Ueda, Hidekazu Murakawa, Rashwan Ahamed Mohamed, Isao Neki, Ryoichi Kamichika, Morinobu Ishiyama and Jun-ichiro Ogawa: "Development of Computer-Aided Process Planning System for Plate Bending by Line Heating(Report 3)-Relation between Heating Condition and Deformation-" Journal of Ship Production. Vol.10, No.4. 248-257 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Yukio Ueda, Hidekazu Murakawa, Rashwan Ahamed Mohamed, , Ryoichi Kamichika, Morinobu Ishiyama and Jun-ichiro Ogawa: "Development of Computer-Aided Process Planning System for Plate Bending by Line Heating(Report 4)-Decision Making on Heating Condition, Location and Direction-" Transaction of JWRI. Vol.22, No.2. 305-313 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hidekazu Murakawa: "Visualization of Thermal and Mechanical Processes in Welding" Proceedings of the Symposium on Supercomputing and Visualization '94, Osaka. 3-9-3-14 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 上田 幸雄: "鋼板のガスおよびプラズマ切断による変形のFEM解析" 日本造船学会論文集. 175. 307-315 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 上田 幸雄: "高精度組立のための溶接変形シミュレーション(第3報)-板継溶接時の面外変形-" 日本造船学会論文集. 176. 341-350 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Yukio Ueda: "Development of Computer-Aided Process Planning System for Plate Bending by Line-Heating (Report 1)" Transactions of SNAME,J.Ship Production. 10. 59-67 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Yukio Ueda: "FEM Simulation of Gas and Plasma Cutting with Emphasis on Precision of Cutting" Transactions of JWRI. 23. 93-102 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Yukio Ueda: "Development of Computer-Aided Process Planning System for Plate Bending by Line-Heating" Naval Architecture & Ocean Engineering. 31. 99-112 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Yasuhisa Okumoto: "Application of CAE to Hull Production" 8th Int.Conf.on Computer Appl.Shipbuilding. 1. 55-67 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 上田 幸雄: "計算機支援板曲げ方案自動作成システムの開発(第4報)加熱位置、方向、加熱条件の決定法" 日本造船学会論文集. 174. 683-695 (1994)

    • Related Report
      1993 Annual Research Report
  • [Publications] Yukio Ueda: "Development of Computer Aided Process Planning System for Plate Bending by Line-Heating(Report III)" Transactions of JWRI. 22. 145-156 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Yukio Ueda: "Development of Computer Aided Process Planning System for Plate Bending by Line-Heating(Report IV)" Transactions of JWRI. 22. 305-313 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 上田 幸雄: "計算機支援板曲げ方案自動作成システムの開発(第2報)固有ひずみの観点から見た現場での作業手順" 日本造船学会論文集. 171. 83-93 (1992)

    • Related Report
      1992 Annual Research Report

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Published: 1992-04-01   Modified: 2016-04-21  

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