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Development of the bioreactor to produce poly-D-3-hydroxybutyric acid from carbon dioxide

Research Project

Project/Area Number 04556011
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 応用微生物学・発酵学
Research InstitutionKYUSHU UNIVERSITY

Principal Investigator

ISIZAKI Ayaaki  Kyushu University, Department of Food Science and Technology, Professor, 農学部, 教授 (20183163)

Co-Investigator(Kenkyū-buntansha) KAWANO Takeharu  Saibu Gas Co.Ltd., Research Laboratory, Engineer, 総合研究所, 研究員
YAMADA Shigeru  Saibu Gas Co.Ltd., Research Laboratory, Chief, 総合研究所, 課長
KANEMARU Toshihisa  Saibu Gas Co.Ltd., Executive Managing Director, 総合研究所, 所長
TANAKA Kenji  Kyushu University, Department of Food Science and Techology, Assistant professor, 農学部, 助手 (20236582)
TONOKAWA Michio  Kyushu University, Department of Food Science and Technology, Assistant professo, 農学部, 助手 (60038213)
野間 浩一  西部ガス, 総合研究所, 研究員
Project Period (FY) 1992 – 1994
Project Status Completed (Fiscal Year 1994)
Budget Amount *help
¥19,200,000 (Direct Cost: ¥19,200,000)
Fiscal Year 1994: ¥2,700,000 (Direct Cost: ¥2,700,000)
Fiscal Year 1993: ¥3,400,000 (Direct Cost: ¥3,400,000)
Fiscal Year 1992: ¥13,100,000 (Direct Cost: ¥13,100,000)
Keywordscrbon dioxide / poly-D-3-hydroxybutyric acid / PHB / biodegradable plastic / bioreactor / hydrogen bacteria / two stage culture / autotroph / バイオリアクタ-
Research Abstract

The bioprocess to produce poly-D-3-hydroxybutyric acid from carbon dioxide has been investigated by the collaboration with the research laboratory of Saibu Gas Co.Ltd., (Fukuoka) to tackle the two global environmental tasks, green house effect and pollution with plastics. Hydrogen bacteria Alcaligenes eutrophus which is autotrophically cultured under oxygen limitation produces poly-D-3-hydroxybutyric acid, biodegradable polyester, which can be processed into new plastics. To success this project, however, needs the high level safety system which can absolutely avoid gas explosion and the bioreactor which can provide the high gas mass transfer capacity. The condition of the substrate gas supply to guarantee process safety, growth, and PHB production was determined by the empirical stoichiometry derived from the autotrophic culture of this microorganism. The very high level explosion-proof bench plant in which the jar fermentor of K_La 2790 h^<-1> was used was installed in the research laboratory of Saibu Gas Co.Ltd. This bioprocess attained 62 g/1 of PHB production at 91 g/1h of dried cell weight (DCW) under the explosion free substrate gas composition (oxygen below 6.9%). However, many bottlenecks were still unsolved for the industrial application of this bioprocess. We, therefore, developed the two stage culture process wich is consisting of the heterotroph culture stage for cell growth and the autotroph culture stage for PHB production. Thus, this process gave the satisfactory PHB productivity of 0.6 g/1h by the jar fermentor of K_La 340 h^<-1>. The pilot plant in which the air lift type bioreactor was used was installed in the research laboratory of Saibu Gas Co.Ltd.

Report

(4 results)
  • 1994 Annual Research Report   Final Research Report Summary
  • 1993 Annual Research Report
  • 1992 Annual Research Report
  • Research Products

    (26 results)

All Other

All Publications (26 results)

  • [Publications] AYAAKI ISHIZAKI: "Accumulation of Polyhosphate and Substrate Utilization Efficinecy in PHB Accumulation Phase of Autotrophic Batch Culture of Alcaligenes eutrophus ATCC 17697^T" J. Ferment.Bioeng. 74. 288-291 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] AYAAKI ISHIZAKI: "Production of PHB from Carbon Dioxide Employing Alcaligenes eutrophus ATCC 17697^T Using a Two Stage Culture System." FEMS Microbiology Reviews.103. 412- (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] AYAAKI ISHIZAKI: "Equipment and Operation for Fermentative PHB Production Using Gaseous Substrate to Guarantee Safety From Explosion." J. Chem. Eng.26. 225-227 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] AYAAKI ISHIZAKI: "Studies on Dissolved Hydrogen Behavior in Autotropnic Culture of Alcaligenes eutrohus ATCC 17697^T" J.Fac.Agr.,Kyushu Univ.38. 55-64 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] AYAAKI ISHIZAKI: "Development of a Dissolved Hydrogen Sensor and Its Application to Evaluation of Hydrogen Mass Transfer." J.Ferment.Bioeng..76. 148-150 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] AYAAKI ISHIZAKI: "Production of Poly-D-3-Hydroxybutyric Acid By a Two Stage Culture Method Employing Alcaligenes eutrophus ATCC 17697^T" J.Ferment.Bioeng..77. 425-427 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] AYAAKI ISHIZAKI: "Production of Biopolymer form Carbon Dioxide" Chemical Engineering(in Japanese), 38 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Ayaaki Ishizaki: "Accumulation of Polyphosphate and Substrate Utilization Efficiency in PHB Accumulation Phase of Autotrophic Batch Culture of Alcaligenes eutrophus ATCC 17697^T" J.Ferment.Bioeng.288-291 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Ayaaki Ishizaki: "Production of PHB from Carbon Dioxide Employing Alcaligenes eutrophus ATCC 17697^T Using a Two Stage Culture System" FEMS Microbiology Reviews. 103. 412 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Ayaaki Ishizaki: "Equipment and Operation for Fermentation PHB Production Using Gaseous Substrate to Guarantee Safety from Explosion" J.Chem.Eng. 26. 225-227 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Ayaaki Ishizaki: "Studies on Dissolved Hydrogen Behavior in Autotrophic Culture of Alcaligenes eutrophus ATCC 17697^T" J.Fac.Agr., Kyushu Univ.38. 55-64 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Ayaaki Ishizaki: "Development of a Dissolved Hydrogen Sensor and Its Application to Evaluation of Hydrogen Mass Transfer" J.Ferment.Bioeng.76. 148-150 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Ayaaki Ishizaki: "Production of Poly-D-3-Hydroxybutyric Acid By a Two Stage Culture Method Employing Alcaligenes eutrophus ATCC 17697^T" J.Ferment.Bioeng.77. 425-427 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Ayaaki Ishizaki: "Production of Biopolymer from Carbon Dioxide" Chemical Engineering. (in Japanese). 38. 1026-1030 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] AYAAKI ISHIZAKI: "Accumulation of Polyphosphate and Substrate Utilization Efficinecy in PHB Accumulation Phase of Autotrophic Batch Culture of Alcaligenes eutrophus ATCC 17697^T." J.Ferment.Bioeng.,. 74. 288-291 (1992)

    • Related Report
      1994 Annual Research Report
  • [Publications] AYAAKI ISHIZAKI: "Production of PHB from Carbon Dioxide Employing Alcaligenes eutrophus ATCC 17697^T Using a Two Stage Culture System." FEMS Microbiology Reviews,. 103. 412 (1992)

    • Related Report
      1994 Annual Research Report
  • [Publications] AYAAKI ISHIZAKI: "Equipment and Operation for Fermentative PHB Production Using Gaseous Substrate to Guarantee Safety from Explosion." J.Chem.Eng.,. 26. 225-227 (1993)

    • Related Report
      1994 Annual Research Report
  • [Publications] AYAAKI ISHIZAKI: "Studies on Dissolved Hydrogen Behavior in Autotrophic Culture of Alcaligenes eutrophus ATCC 17697^T." J.Fac.Agr.,Kyushu Univ.,. 38. 55-64 (1993)

    • Related Report
      1994 Annual Research Report
  • [Publications] AYAAKI ISHIZAKI: "Development of a Dissolved Hydrogen Sensor and Its Application to Evaluation of Hydrogen Mass Transfer." J.Ferment.Bioeng.,. 76. 148-150 (1993)

    • Related Report
      1994 Annual Research Report
  • [Publications] AYAAKI ISHIZAKI: "Production of Poly-D-3-Hydroxybutyric Acid By a Two Stage Culture Method Employing Alcaligenes eutrophus ATCC 17697^T." J.Ferment.Bioeng.,. 77. 425-427 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] AYAAKI ISHIZAKI: "Production of Biopolymer from Carbon Dioxide." Chemical Engineering (in Japanese), 38 (1993)

    • Related Report
      1994 Annual Research Report
  • [Publications] A.Ishizaki: "Equipment and operation for fermentative PHB production using gaseous sudstrate to guarantee safety from explosin." J.Chem.Eng.Japan.26. 224-226 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] A.Ishizaki: "Development of a dissolved hydrogen sensor and its application to evaluation of hydrogen mass transfer" J.Ferment.Bioeng.76. 148-150 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] A.Ishizaki: "Studies on dissolved hydrogen behaivor in autotrophic culture of Alcaligenes eutrophus ATCC 17697" J.Fac.,Kyushu Univ.,. 38. 1-7 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] A.Ishizaki: "Fermentative production of poly‐beta‐hydroxybutyric acid from xylose by a two‐stage culture method employing Lactococcus lactis I0‐1 and Alcaligenes eutrophus." Biotechnol.letters,. 15. 1217-1222 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] A.Ishizaki: "Production of poly‐D‐3‐hydroxybutyric acid from carbon dioxide by a two‐stage culture method employing Alcaligenes eutrophus ATCC 17697" J.Ferment.Bioeng.(印刷中). (1994)

    • Related Report
      1993 Annual Research Report

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Published: 1992-04-01   Modified: 2016-04-21  

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