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Evaluation Procedure for High Strength Steels for Offshore Structures Considering Strength Mis-Matching in Welds

Research Project

Project/Area Number 05302050
Research Category

Grant-in-Aid for Co-operative Research (A)

Allocation TypeSingle-year Grants
Research Field Material processing/treatments
Research InstitutionOsaka University

Principal Investigator

TOYODA Masao  Osaka University, Faculty of Engineering, Professor, 工学部, 教授 (00029191)

Co-Investigator(Kenkyū-buntansha) SUZUKI Shuichi  Sumitomo Metal Ind., Plate Quality Control Section, Manager, 鹿島製鉄所・厚板管理室, 室長(研究者)
KURIHARA Masayoshi  NKK Corp., Iron & Steel Research Dep., Manager, 福山研究所・鋼材研究室, 室長(研究者)
NAKANO Yoshifumi  Kawasaki Steel Corp, Iron & Steel Research Lab., General Manager, 鉄鋼研究所・鋼材研究部, 部長(研究者)
HAGIWARA Yukito  Nippon Steel Corp., Oita R&D Laboratory, General Manager, 大分技術研究部, 部長(研究者)
MINAMI Fumiyoshi  Osaka University, Faculty of Engineering, Associate Professor, 工学部, 助教授 (60135663)
Project Period (FY) 1993 – 1994
Project Status Completed (Fiscal Year 1994)
Budget Amount *help
¥14,400,000 (Direct Cost: ¥14,400,000)
Fiscal Year 1994: ¥5,100,000 (Direct Cost: ¥5,100,000)
Fiscal Year 1993: ¥9,300,000 (Direct Cost: ¥9,300,000)
KeywordsHigh Strength Steel Welds / Offshore Structures / Strength Mis-Matching / HAZ Fracture Toughness / Fracture Performance / Constraint Effect / CTOD Testing / Local Approach / 海洋構造用高強度鋼 / 多層溶接継手 / き裂湾曲現象
Research Abstract

This study developed a procedure for assessing fracture performance of welded joints of high strength steels in the light of design solution of weldments. Major concern was an influence of strength mis-matching between the base and weld metals on the fracture mechanical behavior of welded joints. TMCP steels for offshore structures with yield point 420 to 500MPa class were employed. The transferability of 3-point bend test results to fracture performance assessment of wide plates was discussed with attention to strength mis-matching effect.
Strength overmatch of the weld metal gave rise to different effects on the fracture behavior of the heat affected zone (HAZ)depending on the toughness level of the HAZ.In the case that the HAZ had a moderate toughness, the overmatch condition resulted in deviation of ductile crack extension toward a softer material. The resultant high critical CTOD at unstable fracture does not necessarily mean the actual toughness of the HAZ itself. On the other hand, in the case of the embrittled HAZ,the overmatch condition promoted fracture initiation in the HAZ and lowers the fracture toughness of the HAZ.This was due to the elevation of plastic constraint in the HAZ.Strength overmatching is not always beneficial The specimen geometry also affects the degree of constraint in the crack tip region. The deep notch bend specimen produces the geometrical constraint to the largest extent. The geometrical constraint in the deep notch bend specimen was more intense than the constraint caused by 25% strength overmatching for the center notched wide plate subjected to tension. The present study developed the procedure to transfer toughness results to fracture assessment of wide plates with taking constraint effects into account. A new methodology for fracture toughness requirement of welds was proposed as a function of the required deformability of weldnents.

Report

(3 results)
  • 1994 Annual Research Report   Final Research Report Summary
  • 1993 Annual Research Report
  • Research Products

    (58 results)

All Other

All Publications (58 results)

  • [Publications] 川端文丸: "鋼溶接熱影響部靭性に及ぼす局部的硬化部の形態効果" 日本造船学会論文集. 第173号. 349-357 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Shuichi SUZUKI: "Property Distribution Map to Understand HAZ CTOD Toughness" Proceedings of the 12th Int.Conf.OMAE. Vol.3B. 753-760 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumiyoshi MINAMI: "Significance of Shallow Notch CTOD Test in Fracture Performance Evaluation of Welded Joint" Proceedings of the 12th Int.Conf.OMAE. Vol.3B. 761-768 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 豊田政男: "溶接継手の破壊性能評価のための靭性評価手法に関する考察-Shallow Notch CTOD 試験の意義-" 溶接学会論文集. 第11巻. 454-460 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Mons HAUGE: "Estimation of Characteristic CTOD Fracture Toughness by Binominal Probability and Weibull Statistics" SINTEF Production Engineering Report STF20 F93159. 1-14 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Claudio RUGGIERI: "Effect of Strength Mismatch on Crack Tip Stress Fields of HAZ-Notched Joints Subjected to Bending and Tension" 日本造船学会論文集. 第174号. 543-549 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Toyoaki SHIWAKU: "Metallurgical Factors on Toughness in Intercritically Reheated HAZ of Low-C Low-Alloy Steel" Proceedings of the 4th Int.Conf.ISOPE. Vol.4. 215-221 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Masao TOYODA: "Strength Mis-Matching and Its Influence on the Performance of Welded Structures" Mis-Matching of Welds,ESIS 17,Mechanical Engineering Publications. 335-350 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Masao TOYODA: "Fracture Property of HAZ-Notched Weld Joint with Mechanical Mis-Matching-Part ,I Analysis of Strength Mis-Matching of Welds on Fracture Initiation Resistance of HAZ-Notched Joint" Mis-Matching of Welds,ESIS 17,Mechanical Engineering Publications. 399-415 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Christian THAULOW: "Fracture Property of HAZ-Notched Weld Joint with Mechanical Mis-Matching-Part II,Effect of Local Mechanical Mis-Matching on Fracture Initiation in Steel Weldment" Mis-Matching of Welds,ESIS 17,Mechanical Engineering Publications. 417-432 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumiyoshi MINAMI: "Prediction of Specimen Geometry Effect on Fracture Resistance of HAZ-Notched Welds by The Local Approach" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 1-10 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumiyoshi MINAMI: "Effect of Strength Mis-Match on Fracture Mechanical Behavior of HAZ-Notched Weld Joint" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 78-86 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Christian THAULOW: "Effect of Extraction Procedure on the Fracture Behaviors of HAZ-Notched Welded Joints" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 87-100 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumimaru KAWABATA: "Morphological Effect of Local Hard Zones on Fracture Toughness of Weld HAZ" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 126-133 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumiyoshi MINAMI: "Probabilistic Approach to Link Between Design Concept and Toughness Requirement by The Local Approach" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 142-146 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Masao TOYODA: "Plastic Constraint Controlling Factors and Their Effect" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 147-159 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Mons HAUGE: "Estimation Lower Bound CTOD Fracture Toughness of HAZ Notched Welds with Mechanical Mismatch" Proceedings of the 10th European Conference on Fracture,ECF10-Structural Integrity,Experiments,and Applications,. 1037-1049 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Christian THAULOW: "Effect of Notch Tip Location in CTOD Testing of the Heat Affected Zone of Steel Weldments" Proceedings of the 10th European Conference on Fracture,ECF10-Structural Integrity,Experiments,and Applications,. 1053-1066 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 南二三吉: "強度ミスマッチの影響を考慮した鋼多層溶接熱影響部の破壊靭性評価" 溶接学会論文集. 第12巻. 568-574 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumimaru KAWABATA: "Morphological Effect of Local Hard Zones of Fracture Toughness of Weld HAZ(in Japanese)" J1.Naval Archit.Japan.173. 349-357 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Shuichi SUZUKI: "Property Distribution Map to Understand HAZ CTOD Toughness" Proceedings of the 12th Int.Conf.OMAE. 3. 753-760 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumiyoshi MINAMI: "Significance of Shallow Notch CTOD Test in Fracture Performance Evaluation of Welded Joint" Proceedings of the 12th Int.Conf.OMAE. 3. 761-768 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Masao Toyoda: "Fracture Toughness Measurement for Fracture Performance Evaluation of Weldments-Significance of Shallow" Quarterly J1.Japan Welding Society. 11. 454-460 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Claudio RUGGIERI: "Effect of Strength Mismatch on Crack Tip Stress Fields of HAZ-Notched Joints Subjected to Bending and Tension" J1.Naval Archit.Japan. 174. 543-549 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Mons HAUGE: "Estimation of Characteristic CTOD Fracture Toughness by Binominal Probability and Weibull Statistics" SINTEF Production Engineering Report STF20. 93159. 1-14 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Toyoaki SHIWAKU: "Metallurgical Factors on Toughness in Intercritically Reheated HAZ of Low-CLow-Alloy Steel" Proceedings of the 4th Int.Conf.ISOPE. 4. 215-221 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Masao TOYODA: "Strength Mis-Matching and Its Influence on the Performance of Welded Structures" Mis-Matching of Welds, ESIS 17, Mechanical Engineering Publications. 335-350 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Masao TOYODA: "Fracture Property of HAZ-Notched Weld Joint with Mechanical Mis-Matching-Part I,Analysis of Strength Mis-Matching of Welds on Fracture Initiation Resistance of HAZ-Notched Joint" Mis-Matching of Welds, ESIS 17, Mechanical Engineering Publications. 399-415 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Chistian THAULOW: "Fracture Property of HAZ-Notched Weld Joint with Mechanical Mis-Matching-Part II,Effect of Local Mechanical Mis-Matching on Fracture Initiation in Steel Weldment" Mis-Matching of Welds, ESIS 17, Mechanical Engineering Publications. 417-432 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumiyoshi MINAMI: "Prediction of Specimen Geometry Effect on Fracture Resistance of HAZ-Notched Welds by The Local Approach" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 1-10 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumiyoshi MINAMI: "Effect of Strength Mis-Match on Fracture Mechanical Behavior of HAZ-Notched Weld Joint" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 78-86 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Christian THAULOW: "Effect of Extraction Procedure on the Fracture Behaviors of Haz-Notched Welded Joints" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 87-100 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumimaru KAWABATA: "Morphological Effct of Local Hard Zones on Fracture Toughness of Weld HAZ" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 126-133 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumiyoshi MINAMI: "Probabilistic Approach to Link Between Design Concept and Toughness Requirement by The Local Approach" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 142-146 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Masao TOYODA: "Plastic Constraint Controlling Factors and Their Effect" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 147-159 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Fumiyoshi MINAMI: "Fracture Toughness Evaluation of Multipass Weld HAZ with Focus on Mechanical Mis-Matching Effect(in Japanese)" Quarterly J1. Japan Welding Society. 12-4. 568-574 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Mons HAUGE: "Estimation Lower Bound CTOD Fracture Toughness HAZ Notched Welds with Mechanical Mismatch" Proceedings of the 10th European Conference on Fracture. 10. 1037-1049 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Christian THAULOW: "Effect of Notch Tip Location in CTOD Testing of the Heat Affected Zone of Steel weldments" Proceedings of the 10th European Conference on Fracture. 10. 1053-1066 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 川端文丸: "鋼溶接熱影響部靭性に及ぼす局部的硬化部の形態効果" 日本造船学会論文集. 第173号. 349-357 (1993)

    • Related Report
      1994 Annual Research Report
  • [Publications] Shuichi SUZUKI: "Property Distribution Map to Understand HAZ CTOD Toughness" Proceedings of the 12th Int.Conf.OMAE. Vol.3B. 753-760 (1993)

    • Related Report
      1994 Annual Research Report
  • [Publications] Fumiyoshi MINAMI: "Significance of Shallow Notch CTOD Test in Fracture Performance Evaluation of Welded Joint" Proceedings of the 12th Int.Conf.OMAE. Vol.3B. 761-768 (1993)

    • Related Report
      1994 Annual Research Report
  • [Publications] 豊田政男: "溶接継手の破壊性能評価のための靭性評価手法に関する考察-Shallow Notch CTOD試験の意義-" 溶接学会論文集. 第11巻. 454-460 (1993)

    • Related Report
      1994 Annual Research Report
  • [Publications] Mons HAUGE: "Estimation of Characteristic CTOD Fracture Toughness by Binominal Probability and Weibull Statistics" SINTEF Production Engineering Report STF20 F93159. 1-14 (1993)

    • Related Report
      1994 Annual Research Report
  • [Publications] Claudio RUGGIERI: "Effect of Strength Mismatch on Crack Tip Stress Fields of HAZ-Notched joints Subjected to Bending and Tension" 日本造船学会論文集. 第174号. 543-549 (1993)

    • Related Report
      1994 Annual Research Report
  • [Publications] Toyoaki SHIWAKU: "Metallurgical Factors on Toughness in Intercritically Reheated HAZ of Low-C Low-Alloy Steel" Proceedings of the 4th Int.Conf.ISOPE. Vol.4. 215-221 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Massao TOYODA: "Strength Mis-Matching and Its Influence on the Performance of Welded Structures" Mis-Matching of Welds,ESIS 17,Mechanical Engineering Publications. 335-350 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Masao TOYODA: "Fracture Property of HAZ-Notched Weld Joint with Mechanical Mis-Matching-Part I,Analysis of Strngth Mis-Matching of Welds on Fracture Initiation Resistance of HAZ-Notched Joint" Mis-Matching of Welds,ESIS 17,Mechanical Engineering Publications. 399-415 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Christian THAULOW: "Fracture Property of HAZ-Notched Weld Joint with Mechanical Mis-Matching-Part II,Effect of Local Mechanical Mis-Matching on Fracture Initiation in Steel Weldment" Mis-Matching of Welds,ESIS 17,Mechanical Engineering Publications. 417-432 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Fumiyoshi MINAMI: "Prediction of Specimen Geometry Effect on Fracture Resistance of HAZ-Notched Welds by The Local Approach" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 1-10 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Fumiyoshi MINAMI: "Effect of Strength Mis-Match on Fracture Mechanical Behavior of HAZ-Notched Weld Joint" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 78-86 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Christian THAULOW: "Effect of Extraction Procedure on the Fracture Behaviors of HAZ-Notched Welded Joints" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 87-100 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Fumimaru KAWABATA: "Morphological Effect of Local Hard Zones on Fracture Toughness of Weld HAZ" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 126-133 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Fumiyoshi MINAMI: "Probabilistic Approach to Link Between Design Concept and Toughness Requirement by The Local Approach" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 142-146 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Masao TOYODA: "Plastic Constraint Controlling Factors and Their Effect" Proceedings of the 2nd Workshop on Constraint Effect on the Structural Performance of Welded Joints. 147-159 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Mons HAUGE: "Estimation Lower Bound CTOD Fracture Toughness of HAZ Notched Welds with Mechanical Mismatch" Proceedings of the 10th European Conference on Fracture,ECF10-Structural Integrity,Experiments,and Applications,. 1037-1049 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Christian THAULOW: "Effect of Notch Tip Location in CTOD Testing of the Heat Affected Zone of Steel Weldments" Proceedings of the 10th European Conference on Fracture,ECF10-Structural Integrity,Experiments,and Applications,. 1053-1066 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 南二三吉: "強度ミスマッチの影響を考慮した鋼多層溶接熱影響部の破壊靭性評価" 溶接学会論文集. 第12巻. 568-574 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] C.Ruggieri,F.Minami,M.Toyoda: "Effect of Strength Mismatch on Crack Tip Stress Fields of HAZ-Notched Joints Subjected to Bending and Tension" 日本造船学会論文集. 174. 543-549 (1993)

    • Related Report
      1993 Annual Research Report

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Published: 1993-04-01   Modified: 2016-04-21  

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