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Development of Proficient Machines for Manufacturing

Research Project

Project/Area Number 05505002
Research Category

Grant-in-Aid for Developmental Scientific Research (A)

Allocation TypeSingle-year Grants
Research Field 機械工作・生産工学
Research InstitutionOsaka University

Principal Investigator

IWATA Kazuaki  Osaka Univ. Faculty of Engineering Professor, 工学部, 教授 (30031066)

Co-Investigator(Kenkyū-buntansha) OSHIMA Michitaka  Mitsubishi Electric Co.Ltd Associate section chief, 産業システム研究所, 課長
HIRAI Shinichi  Osaka Univ. Faculty of Engineering Research Associate, 工学部, 助手 (90212167)
ONOSATO Masahiko  Osaka Univ. Faculty of Engineering Assistant Professor, 工学部, 助教授 (80177279)
Project Period (FY) 1993 – 1994
Project Status Completed (Fiscal Year 1994)
Budget Amount *help
¥28,500,000 (Direct Cost: ¥28,500,000)
Fiscal Year 1994: ¥9,000,000 (Direct Cost: ¥9,000,000)
Fiscal Year 1993: ¥19,500,000 (Direct Cost: ¥19,500,000)
Keywordsproficient / expert model / process model / learning / memory-based learning / skill / experience / model-based control
Research Abstract

In this report, scraping operation is firstly analyzed in order to investigate the proficient process of human. The scraping is a process to generate flat surfaces from roughly cut surfaces. It is found that the proficiency of the scraping consists of the understanding of surface shpes, planning scraping sequences, and the removal of unnecessary parts.
Second, a prototype of a proficient machine tool is developed. The proficient machine tool can design machining process via process simulation and can update the process model through actual machining. Namely, it has a capability of learing from operation experience. In the learning, a desirable process model is selected among multiple process models via process simulation. After actual milling, new process model parameters are derived from measured sensor signals using a mathematical programming method. The process model correponding to current conditions is adjusted and is memorized by use of a memory-based learning. It is found that prediction correctness of the process simulation can be improved as the machine tool obtains much experience of the machining.
Third, a prototype of a proficient manipulator is developed. It is consists of a sensor-feedback manipulator, a device capable of measuring human skillful motion, and a workstation for operation model construction and operation planning. Transplanting human skillful motion to a manipulator is examined. Human action during the insertion of a deformable hose into a plug is measured by use of the position and the force sensors, and analyzed with regard to the contact between the hose and the plug. It is found that the pull motion during the process is effective for the successful insertion of a deformable hose into a plug. Embedding effective pull motion in a manipulator program, it turns out that the manipulator can perform the insertion successfully.

Report

(3 results)
  • 1994 Annual Research Report   Final Research Report Summary
  • 1993 Annual Research Report
  • Research Products

    (25 results)

All Other

All Publications (25 results)

  • [Publications] 川野,橋本,西田,岩田,小野里: "人体ダイナモグラフィによる関節トルクの可視化に関する研究" 精密工学会誌. 60-3. 436-440 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Teramoto,Iwata,and Hirai: "Development of Learning System with Process Model Selection for Control of Ball-end Milling" Proc.7th Int.Conf production/Precision Engineering. 461-466 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hirai,Wakamatsu,and Iwata: "Modeling of Deformable Thin Parts for Their Manipulation" Proc.Int.Conf.Robotics and Automation. 2955-2960 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 浜田,岩田,小野里: "人間の熟練機構の解明とそのモデリング(第一報)-きさげにおける作業と思考のプロセス-" 1993年度精密工学会秋期大会学術講演会講演論文集. 253-254 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 平井,岩田,米倉: "柔らかい管状部品の挿入作業における人間の技能動作のマニピュレータへの移植" 日本機械学会第72期通常総会講演論文集. 724-725 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 平井,岩田: "修正可能性を考慮したアドミタンス行列パラメータの設計" 日本ロボット学会誌. 13-3. (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Kawano, T., Hashimoto, M., Nishida, S., Iwata, K., and Onosato, M.: "Study on Joint Torque Visualization of Using Human Body Dynamography" J.of Japan Society for Precision Engineering. Vol.60, No.3. 436-440 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Teramoto, K., Iwata, K., and Hirai, S.: "Development of Learning System with Process Model Selection for Control of Ball-end Milling" Proc.of 7th Int.Conf. Production/Precision Engineering. 461-466 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hirai, S.and Iwata, K.: "Derivation of Damping Control Parameters Based on Geometric Model" Proc.IEEE Int. Conf Robotics and Automation. Vol.2. 87-92 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hirai, S., Wakamatsu, H., and Iwata, K.: "Modeling of Deformable Thin Parts for Their Manipulation" Proc.IEEE Int.Conf.Robotics and Automation. Vol.4. 2955-2960 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hirai, S., Hisa, T., and Iwata, K.: "A Model-Based Gedneration of Fixture Layout Candidated for Workpiece Holding" Proc.5th Japan-U.S.A.Symp.Flexible Automation. 595-602 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hirai, S.and Iwata, K.: "Design of Admittance Matrix Parameters Considering Modifiability Conditions" J.of Robotics Society of Japan. No.13, No.3. (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Wakamatsu, H,Hirai, S,and Iwata, K.: "Modeling of Linear Objects Considering Bend and Twist Deformation" Proc.IEEE Int.Conf.Robotics and Automation. (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Hirai, S., Noguchi, H,and Iwata, K.: "Transplantation of Human Skillful Motion to Manipulators in Insertion of Deformable Tubes" Proc.IEEE Int.Conf.Robotics and Automation. (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 川野,橋本,西田,岩田,小野里: "人体ダイナモグラフィによる関節トルクの可視化に関する研究" 精密工学会誌. 60-3. 436-440 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Teramoto,Iwata,and Hirai: "Development of Learning System with Process Model Selection for Control of Ball-end Milling" Proc.7th Int.Conf.Production/Precision Engineering. 461-466 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Hirai,Wakamatsu,and Iwata: "Modeling of Deformable Thin Parts for Their Manipulation" Proc.IEEE Int.Conf.Robotics and Automation. 2955-2960 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 西田,川野,橋本,田中,岩田,小野里: "マイクロマシンの操作に関わる人間の認知モデルに関する研究(第3報)移動タスクにおける人間の空間認知について" 1994年度精密工学会秋期大会学術講演会講演論文集. 189-190 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 平井,岩田,米倉: "柔らかい管状部品の挿入作業における人間の技能動作のマニピュレータへの移植" 日本機械学会第72期通常総会講演論文集. 724-725 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 平井,岩田: "修正可能性を考慮したアドミタンス行列パラメータの設計" 日本ロボット学会誌. 13-3. (1995)

    • Related Report
      1994 Annual Research Report
  • [Publications] 浜田,岩田,小野里: "人間の熟練機構の解明とそのモデリング(第1報) きさげにおける作業と思考のプロセス" 1993年度精密工学会秋期大会 学術講演会 講演論文集. 253-254 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] Hirai and Iwata: "Derivation of Damping Control Parameters Based on Geometric Model" Proc.of IEEE Int.Conf.on Robotics and Automation. 87-92 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 寺本,岩田,平井: "プロセスモデル自動更新型学習制御によるエドミル加工の高精度化" 1993年度精密工学会春期大会 学術講演会 講演論文集. 475-476 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 若松,平井,岩田: "曲げ・ねじれ変形をともなう柔らかい線状部品のモデリング" 1993年度精密工学会秋期大会 学術講演会 講演論文集. 427-428 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 比佐,平井,岩田: "ワーク取付けのためのフィクスチャ配置パターンのモデルを基にした生成" 1993年度精密工学会秋期大会 学術講演会 講演論文集. 49-50 (1993)

    • Related Report
      1993 Annual Research Report

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Published: 1993-04-01   Modified: 2016-04-21  

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