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Development of ceramics resin concrete with some excellent properties

Research Project

Project/Area Number 05555177
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field Composite materials/Physical properties
Research InstitutionToyama National College of Technology

Principal Investigator

TANABE Ikuo  Toyama National College of Technology, Department of Mechanical Engineering, Associate Professor., 機械工学科, 助教授 (30155189)

Co-Investigator(Kenkyū-buntansha) KAWASAKI Yukio  TAKAMATSU MACHINERY CO., LTD,Research Engineering, Mechanical Engineer., 技術開発部, 技師
YAMADA Yasuhiro  Fukui National College of Technology, Department of Mechanical Engineering, Rese, 機械工学科, 助手 (40220412)
MIZUTANI Jyunnosuke  Toyama National College of Maritimetechnology, Department of Electronic Engineer, 電子制御工学科, 助教授 (70166015)
Project Period (FY) 1993 – 1994
Project Status Completed (Fiscal Year 1994)
Budget Amount *help
¥3,900,000 (Direct Cost: ¥3,900,000)
Fiscal Year 1994: ¥2,600,000 (Direct Cost: ¥2,600,000)
Fiscal Year 1993: ¥1,300,000 (Direct Cost: ¥1,300,000)
KeywordsCeramics Resin Concrete / Ceramics / Resin Concrete / New Material / Structural Material / Isolator Material / Damping Material / Large Sized Structure / 焼成セラミックス
Research Abstract

A new material referred to as ceramics resin concrete has been developed for use in some structures. This material consists of epoxy resin and ceramics, i.e., alumina, silicon carbide, zirconia, or a mixture of these. Some properties of the compound material were experimentally and theoretically investigated. In addition, a few application for industrial material have attempted. The results obtained are as follows.
(1) A practical manufacturing method for the ceramics resin concrete was established.
(2) Young's modulus was 60%, density was 95%, thermal conductivity was 50%, coefficient of linear expansion was 1.2 times, specific hear was 1.2 times, logarithmic decrement was 60 times and fracture toughness was 1.6 times, that of the used aggregate.
(3) The developed program can be used to estimate some of the fundamental thermal and mechanical properties from the physical properties and volume fluctuation of the constituent materials.
(4) Fracture toughness of the ceramics resin concrete was far better than ordinary ceramics, because of the crack extension resistance is increased by the crack deflection or microcracking.
(5) A large sized structure has been made with simple method and equipment, short working time and low cost.
(6) Tool life in a NC lathe with tool post using this material was five times that of conventional NC lathe.

Report

(3 results)
  • 1994 Annual Research Report   Final Research Report Summary
  • 1993 Annual Research Report
  • Research Products

    (12 results)

All Other

All Publications (12 results)

  • [Publications] 田辺郁男: "精密工作機械構造用セラミックスレジンコンクリートの開発(第3報,高剛性,高強度化)" 日本機械学会論文集(C編). 60. 333-337 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 田辺郁男: "精密工作機械構造用セラミックスレジンコンクリートの開発(大型定盤の製作とその熱的挙動の検討)" 日本機械学会論文集(C編).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 本江哲行: "精密工作機械構造用セラミックスレジンコンクリートの開発(工具寿命の延命化のための適用)" 日本機械学会論文集(C編).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 田辺郁男: "精密工作機械構造用セラミックスレジンコンクリートの開発(三次元傾斜機能材料の開発)" 日本機械学会論文集(C編).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Ikuo TANABE: "Development of Ceramics Resin Concrete for Precision Machine Tool Structures (3rd Report, Improvement of Stiffness and Strength)" Trans.Japan Soc.Mech.Eng., (in Japanese). Vol.60, No.569. 333-337 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Ikuo TANABE: "Development of Ceramics Resin Concrete for Precision Machine Tool Structures (Manufacturing of a Large Surface Plate and Investigation of Its Thermal Behavior)" Trans.Japan Soc.Mech.Eng., (in Japanse).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Tetsuyuki HONGO: "Development of Ceramics Resin Concrete for Precision Machine Tool Structures (Continuation of Tool Life)" Trans.Japan Soc.Mech.Eng., (in Japanese).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Ikuo TANABE: "Development of Ceramics Resin Concrete for Precision Machine Tool Structures (Development of a Three Dimensional and Functionally Gradient Material)" Trans.Japan Soc.Mech.Eng., (in Japanese).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 田辺郁男: "精密工作機械構造用セラミックスレジンコンクリートの開発(第3報,高剛性,高強度化)" 日本機械学会論文集(C編). 60. 333-337 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 田辺郁男: "精密工作機械構造用セラミックスレジンコンクリートの開発(大型定盤の製作とその熱的挙動の検討)" 日本機械学会論文集(C編).

    • Related Report
      1994 Annual Research Report
  • [Publications] 本江哲行: "精密工作機械構造用セラミックスレジンコンクリートの開発(工具寿命の延命化のための適用)" 日本機械学会論文集(C編).

    • Related Report
      1994 Annual Research Report
  • [Publications] 田辺郁男: "精密工作機械構造用セラミックスレジンコンクリートの開発(三次元傾斜機能材料の開発)"

    • Related Report
      1994 Annual Research Report

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Published: 1993-04-01   Modified: 2016-04-21  

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