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Development of Complex Batch Distilllation System for Energy Conservation

Research Project

Project/Area Number 05555209
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 反応・分離工学
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

HASHIMOTO Iori  Kyoto University, Graduate School of Engineering, Professor, 工学研究科, 教授 (40026076)

Co-Investigator(Kenkyū-buntansha) WATANABE Tetsuya  Toyo Engineering Co., Industrial Systems Engineering Div., Process Engineer, 産業システム事業本部, プロセスエンジニア
MIYATA Takao  Toyo Engineering Co., Industrial Systems Engineering Div., Process Engineer, 産業システム事業本部, プロセスエンジニア
KANO Manabu  Kyoto University, Graduate School of Engineering, Instructor, 工学研究科, 助手 (30263114)
HASEBE Shinji  Kyoto University, Graduate School of Engineering, Associate Professor, 工学研究科, 助教授 (60144333)
大嶋 正裕  京都大学, 工学部, 助手 (60185254)
Project Period (FY) 1993 – 1995
Project Status Completed (Fiscal Year 1995)
Budget Amount *help
¥7,000,000 (Direct Cost: ¥7,000,000)
Fiscal Year 1995: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1994: ¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 1993: ¥4,100,000 (Direct Cost: ¥4,100,000)
KeywordsBatch Distilllation / Optimal Design / Optimal Operation / Heat Integration / Energy Consumption / ヒートインテグレーション
Research Abstract

A new type of separation system called "complex batch distilllation column" is proposed, and the characteristics of this column are examined.
From the view point of energy consumption, batch distilllation has been considered to be an ineffective separation method compared with continuous distilllation. However, the complex column proposed here can be regarded as a multiple-heat-integrated system in which a condenser of one column is heat-integrated with the reboiler of the next column. Therefore, the energy required for separating multiple components is markedly less than that of an ordinary batch distilllation system.
The complex column is convenient for removing light and heavy impurities from the raw materials since the impurities could be withdrawn simultaneously from the top and the bottom. By analyzing the differences between ordinary and stripping batch distilllation columns, the conditions at which the complex column works effectively compared with ordinary batch distilllation co … More lumn are clarified.
The optimal structure of the batch distilllation column is discussed from the viewpoint of energy conservation. In this research, in addition to ordinary and stripping batch distilllation columns, many types of complex columns are taken into account. At first, by analyzing the differences among ordinary, stripping, and total reflux batch distilllation columns separating binary components, two heuristic rules with regard to the separation performance of those columns are derived. It becomes clear that, by using these heuristic rules, the candidates of the optimal structure can be limited to a few structures.
The energy consumption of the complex column is compared with that of an ordinary continuous distilllation system for various separation conditions. Through exhaustive simulation work, it is found that in many cases the energy consumption of the complex column is the same or smaller than that of optimal continuous distilllation systems when the total number of trays is the same for both systems. Less

Report

(4 results)
  • 1995 Annual Research Report   Final Research Report Summary
  • 1994 Annual Research Report
  • 1993 Annual Research Report
  • Research Products

    (11 results)

All Other

All Publications (11 results)

  • [Publications] Shinji Hasebe: "Comparison of the Separation Performances of a Multi-Effect Batch Distillation System and a Continuous Distillation System" Proceedings of DYCORD+95. 249-254 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Masahiro Ohshima: "Model Predictive Control wiht Adaptive Disturbance Prediction and its Application to Fatty Acid Distillation Column Control" Journal of Process Control. 5. 41-48 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 長谷部 伸治: "バッチ蒸留塔の最適構造" 化学工学論文集. (掲載待ち).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Shinji Hasebe: "Simultaneous Separation of Light and Heavy Impurities by a Complex Batch Distillation Column" J. Chem. Eng. Japan. (submitted).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Shinji Hasebe: "Comparison of the Separation Performances of a Multi-Effect Batch Distilllation System and a Continuous Distilllation System" Proceedings of DYCORD+95 Helsingor, Denmark. 249-254 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Masahiro Ohshima: "Model Predictive Control with Adaptive Disturbance Prediction and its Application to Fatty Acid Distilllation Column Control" J.Proc.Cont.Vol.5, No.1. 41-48 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Shinji Hasebe: "Selection of the Optimal Structure of Batch Distilllation System" Kagaku Kogaku Ronbunshu. (Accepted).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Shinji Hasebe: "Simultaneous Separation of Light and Heavy Impurities by a Complex Batch Distilllation Column" J.of Chem.Eng.Japan. (Submitted).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Shinji Hasebe: "Comparison of the Separation Performances of a Multi-Effect Batch Distillation System and a Continuous Distillation System" Proceedings of DYCORD+95. 249-254

    • Related Report
      1995 Annual Research Report
  • [Publications] Masahiro Ohshima: "Model predictive Control with Adaptive Disturbance Prediction and its Application to Fatty Acid Distillation Column Control" Journal of Process Control. 5. 41-48 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] ShinjiHasebe: "Comparison of the Separation Performances of a Multi-Effect Batch Distillation System and a Continuoiis Distillation System." Proc.of DYCORD^+95. (発表予定). (1995)

    • Related Report
      1994 Annual Research Report

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Published: 1993-04-01   Modified: 2016-04-21  

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