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DEVELOPMENT OF HIGH PERFORMANCE SILICON NITRIDE CERAMICS COATED WITH MULLITE

Research Project

Project/Area Number 05555237
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 無機工業化学
Research InstitutionYONAGO NATIONAL COLLEGE OF TECHNOLOGY

Principal Investigator

HATTORI Makoto  YONAGO NAT'l COLL.TECH,PRESIDENT, 校長 (30034416)

Co-Investigator(Kenkyū-buntansha) ODA Kohei  YONAGO NAT'l COLL.TECH., DEPT IND.CHEM., ASSOCI.PROF., 工業化学科, 助教授 (90043611)
SAWA Hiroyuki  YONAGO NAT'l COLL.TECH,DEPT IND.CHEM., PROF., 工業化学科, 教授 (60043593)
Project Period (FY) 1993 – 1994
Project Status Completed (Fiscal Year 1994)
Budget Amount *help
¥7,300,000 (Direct Cost: ¥7,300,000)
Fiscal Year 1994: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1993: ¥6,800,000 (Direct Cost: ¥6,800,000)
KeywordsCERAMICS / GRADIENT INTERFACE / SURFACE MODIFICATION / AUTOCLAVE / NON-OXIDE / CORROSION RESISTANCE / STRUCTURAL MATERIAL / COMPOSITE
Research Abstract

It is well known that Si_3N_4 ceramics are readily susceptible to high-temperature oxidation and hydrothermal corrosion. Mullite and Si_3N_4 have very close coefficients of thermal expansion, suggesting a durable coating/substrate system can be made. In general, mullite shows better corrosion resistance to high-temperature oxidation and hydrothermal corrosion. The purpose of this project is to fabricate mullite coated Si_3N_4 ceramics and to characterize the oxide/nitride gradient nano-interface of the materials. Mullite coatings by using the hydrolysis of mixed alkoxides were applied to Si_3N_4 coupons and hydrothermally corroded Si_3N_4 coupons. The following resuls were obtained.
1.X-ray diffraction indicated mullite powders to be a single phase, which were prepared by the hydrolysis of mixed alkoxides route and heated at above 900゚C.
2.Mullite coatings on Si_3N_4 substrates can be successfully made by dipping in the mixed alkoxides solution. Coatings were approximately 30 to 80 mum thick on Si_3N_4 substrates after heating at 1300゚C.These materials have a oxide/nitride gradient interface at coating/substrate system.
3.Coatings showed good adherence to the Si_3N_4 substrates, but poor density. Because of these features, the fracture strength and vickers hardness were relatively low compared to Si_3N_4 ceramics.

Report

(3 results)
  • 1994 Annual Research Report   Final Research Report Summary
  • 1993 Annual Research Report
  • Research Products

    (7 results)

All Other

All Publications (7 results)

  • [Publications] 小田耕平: "Hydrothermal Corrosion of Pure,Hot Isostatically Pressed Silicon Nitride" J. Am, Ceram, Soc.176. 1365-68 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 小田耕平: "Oxidation Kinetics of Hexagonal Boron Nitride Powder" J. Mater. Sci.28. 6562-66 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 小田耕平: "Hydrothermal Corrosion of Mullite Powder" J. Mater. Sci. Lett.13. 1454-56 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] KOHEI ODA: "HYDROTHERMAL CORROSION of PURE,HOT ISOSTATICALLY PRESSED SILICON NITRIDE" J.Am.Ceram.Soc.76-5. 1365-68 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] KOHEI ODA: "OXIDATION KINETICS of HEXAGONAL BORON NITRIDE POWDER" J.Mater.Sci.28-24. 6562-66 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] KOHEI ODA: "HYDROTHERMAL CORROSION of MULLITE POWDER" J.Mater.Sci.Lett.13-20. 1454-56 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] 小田耕平: "Hydrothermal Corrosion of Mullite Powder(ムライト粉体の高温高圧水腐食)" Journal of Materials Science Letters. 13. 1454-1456 (1994)

    • Related Report
      1994 Annual Research Report

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Published: 1993-04-01   Modified: 2016-04-21  

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