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Formability in Biaxial Stretch of Aluminum Sheets and Foil with Very Small Punch

Research Project

Project/Area Number 05650132
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 機械工作・生産工学
Research InstitutionToyota National College of Technology

Principal Investigator

KOBAYASHI Masanori  Toyota National College of Technology, Department of Mechanical Engineering, Professor, 機械工学科, 教授 (20043193)

Project Period (FY) 1993 – 1994
Project Status Completed (Fiscal Year 1994)
Budget Amount *help
¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 1994: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1993: ¥1,700,000 (Direct Cost: ¥1,700,000)
KeywordsPlastic Working / Stretch Forming / Formability / Sheet Forming / Aluminum Foil / Copper Foil / Aluminum Sheet / 金属箔
Research Abstract

The formability of Aluminum foil and Copper foil was investigated using semi-spherical punch which diameter were 4.0,7.5 and 40mm.
The materials used are Aluminum sheet and foil Which are 0.2 and 0.02mm in thickness, and Copper foil which is 0.035mm in thickness. Moreover, Aluminum sheet which is 1.0mm in thickness and Phosphorus deoxidized copper sheet which is 0.6mm in thickness were used. All these materials were annealed.
The PTFE (Polytetrafluoroethylene sheet, nominal thickness is 0.05mm) on which machine oil was dropped, Graphite grease and Machine oil Were used as the lubricants between blank and punch. The conclusions obtained are as follows.
Increasing in thickness is improved the critical forming depth. This has already been reported. In this work, same consequence for 0.2 to 0.02mm in thickness were a also obtained. As a useful method to give same thickness effect, laminating method was proposed. In this case, the sheets laminated were same thicknesses or different ones or different material ones. The critical forming depth is also improved by laminating the two or more sheets. The critical forming depth is improved fairly by this method. It is noticed that the critical forming depth is largely affected in the thickness strain distribution.
It is important to improve the critical forming depth that the thickness strain is distributed uniformly over the contact region between blank and punch.

Report

(3 results)
  • 1994 Annual Research Report   Final Research Report Summary
  • 1993 Annual Research Report
  • Research Products

    (9 results)

All Other

All Publications (9 results)

  • [Publications] K.NAGASAKA et al.: "Correlation between Thickness and LDR" J.JSTP. 11-108. 38-42 (1970)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] M.KOBAYASHI et al.: "Effect of Thickness on the Pure Stretchability of Sheet Metals" Trans.JSME. 55-516. 2221-2227 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Y.KUROSAKI et al.: "Yield Stress and Fracture Behavior of Electronic Copper Foils" Proc.1989 Japan Spring Conf.Technol.Plasticity. 425-428 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Y.MARUMO et al.: "Deep Drawing of the Laminating Sheet Metals for Stainless Steel Foil" Proc.1991 Japan Spring Conf.Technol.Plasticity. 247-250 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Y.MARUMO et al.: "Effect on the Laminating of Sheet Metals in Deep Drawing for Stainless Steel Foil" Proc.42th Japanese Joint Conf.Technol.Plasticity. 763-766 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Y.OKAZAKI and K.KAWAGUTI: "Ultrasonic Deep Drawing of Aluminum Foil" Press Work. 27-8. 80-85 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Y.SAOTOME and H.KAGA: "Micro Deep Drawability of Very Thin Sheet Steels" 3rd Pro.ICTP. 3. 1341-1346 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Y.SAOTOME et al.: "Deep Drawability Using Very Small Punch for Very Thin Sheet (Effect of the Punch Diameter in LDR)" Proc.40th Japanese Joint Conf.Technol.Plasticity. 49-51 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] Y.SAOTOME et al.: "On Study of Deep Drawing Using Very Small Punch for Very Thin Sheet" Proc.1988 Japan Spring Conf. Technol.Plasticity. 87-90 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary

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Published: 1993-04-01   Modified: 2016-04-21  

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