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Numerical Simulations and Pressure Measurements of the Flow of an Oily Control Valve for Decreasing its Operating Noise.

Research Project

Project/Area Number 05650161
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field Fluid engineering
Research InstitutionKanazawa University

Principal Investigator

OKAJIMA Atsushi  Kanazawa University, Graduate School of Natural Science and Engineering, Professor, 大学院・自然科学研究科, 教授 (80013689)

Co-Investigator(Kenkyū-buntansha) KIWATA Takahiro  Kanazawa University, Faculty of Engineering, Research Associate, 工学部, 助手 (40225107)
UENO Hisanori  Kanazawa University, Faculty of Engineering, Professor, 工学部, 教授 (80019752)
Project Period (FY) 1993 – 1995
Project Status Completed (Fiscal Year 1995)
Budget Amount *help
¥2,500,000 (Direct Cost: ¥2,500,000)
Fiscal Year 1995: ¥300,000 (Direct Cost: ¥300,000)
Fiscal Year 1994: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1993: ¥1,600,000 (Direct Cost: ¥1,600,000)
KeywordsOil Hydraulics System / Noise Measurement / Numerical Analysis / Cavitation / Control Valve of Oil Hydraulics / Finite Volume Method / Noise Reduction / Shape of Valve
Research Abstract

The valve noise due to cavitation has frequently been serious problems with the increase of an operating pressure. This study contributes to the optimistic design of velve and to the decrease of cavitation noise by studying the internal flow of the calve in the transient process of closing and opening. First, at Reynolds number of about 10 ^3, for poppet valves with different configurations, we have carried out noise tests and numerically simulated oil-flows under an assumption of noncavitating conditions by a finite difference method. In addition, we have performed the measurements of pressure at two locations in a valve chamber, the flow visualization and noise tests. By comparison of the measured and computed results, good correspondences between the flow pattern and noise measurements were obtained. It is confirmed that the noise is mainly generated from cavitation and strongly depends on the valve configuration of the poppets and the sleeves. A large valve chamber is effective to … More suppress cavitation due to the formation of a stationary large circulating flow, and the second stage restrictors is effective to reduce the pressure fluctuation by suppressing the generation of periodic vortiodic vortices. On the other hand in the case of expansion valve, simulation were made for both laminar and turbulent (kappa-epsilon turbulence model) flows. For laminar flow, strong vortex street was observed to shed along the axis of chamber downstream the poppet and pressure fluctuation also increases, while for turbulent flow by kappa-epsilon turbulence model, the jet flow separated from the poppet gets reattached over chamber walls, resulting in the formation of recirculation region just behind the poppet and the decrease of pressure fluctuation. These results agree well with visualization. Second, for spool valve, nomerical simulations were conducted for various valve configuration. The static characteristics at various valve open/close ratios and dynamic characteristics in the transient process of opening and closing operation, such as flow patterns, axial forces and angles of jet were computed. For static characteristics, fluid forces change, greatly corresponding with the flow direction through the valve and the associated recirculation region. For dynamic characteristics, unsteady flow patterns, force fluctuations in the transient process of closing and opening operations were numerically simulated. Correspondence between the vortices formed from valve shoulder and the fluctuating component of fluid forces with high frequency was certified. In experiments, both actual valves and valve-models with half size of actual one were employed. Axial forces at various valve open/cose ratios were measured using a load cell. The measured results agree well with those of simulations. In addition, flow-patterns visualized with the half size model were found to agree quantiatively well with those of simulations. With the assumption of laminar, axial symmetric flow, t Less

Report

(4 results)
  • 1995 Annual Research Report   Final Research Report Summary
  • 1994 Annual Research Report
  • 1993 Annual Research Report
  • Research Products

    (15 results)

All Other

All Publications (15 results)

  • [Publications] Hisanori UENO: "Visualization of cavitating flow and numerical simulation of flow in a poppet valve" Proceedings of the 2nd JHPS International Symposium on Fluid Power. 385-390 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 室宮 康成: "スプール弁内の流れと流体力" 日本機械学会 北陸信越支部第31期総会講演会講演論文集. No.947-01. 151-153 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 上野 久儀: "スプール弁内の流れと流体力" 日本油空圧学会 平成6年秋季油空圧講演会講演論文集. 9-12 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Atsushi OKAJIMA: "Numerical and Experimental Studies on Flows Through an Expansion Valve and a Sudden-Expansion Pipe" Proceedings of the 3rd JSME-KSME Fluids Engineering Conference. 692-696 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 大路 芳弘: "スプール弁内流れの数値シミュレーション" 日本油空圧学会 平成7年秋季油空圧講演会講演論文集. 53-56 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Hisanori UENO, Atsushi OKAJIMA,Yasunari MUROMIYA: "Visualization of cavitating flow and numerical simulation of flow in a poppet valve" Proceedings of the 2nd JHPS International Symposium on Fluid Power. 385-390 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Yasunari MUROMIYA, Hisanori UENO, Atsushi OKAJIMA: "Flow-pattern and Fluiddynamic Force of Oily Spool Valve" Proceedings of the 31 Hokuriku-Shinetsu Branch Annual Meeting, JSME. No.947-01. 151-153 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Hisanori UENO, Yoshihiro Ohji, Yasunari MUROMIYA, Hiroyoshi TANAKA: "Flow-pattern and Fluiddynamic Force of Oily Spool Valve" Proceedings of Autumn Meeting, JHPS. 9-12 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Atsushi OKAJIMA, Takashi NISHI, Tatsumi KANNON: "Numerical and Experimental Studies on Flows Through an Expansion Valve and a Sudden-Expansion Pipe" Proceedings of the 3rd JSME-KSME Fluids Engineering Conference. 692-696 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Yoshihiro Ohji, Hisanori UENO, Atsushi OKAJIMA, Xiaolin DONG: "Computational Simuration on Flow in Oily Spool Valve" Proceedings of Autumn Meeting, JHPS. 53-56 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 上野 久儀: "スプール弁内流れの数値シミュレーション" 日本油空圧学会 平成7年秋季油空圧講演会講演会論文集. 53-56 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 上野 久儀: "スプール弁内の流れと流体力" 日本油空圧学会 平成6年秋季油空圧講演会講演会論文集. 9-12 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Atsushi OKAJIMA: "Numerical and Experimental Studies on Flows Through an Expansion Valve and a Sudden‐Expansion Pipe" Proceedings of the 3rd JSME‐KSME Fluids Engineering Conference. 692-696 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Hisanori,UENO: "Visualization of cavitating flow and numerical simulation of flow in a poppet valve" Proceedings of the 2nd JHPS International Symposium on Fluid Power. 385-390 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 室宮 康成: "スプール弁内の流れと流体力" 日本機械学会 北陸信越支部第31期総会講演会講演論文集. No.947-01. 151-153 (1994)

    • Related Report
      1993 Annual Research Report

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Published: 1993-04-01   Modified: 2016-04-21  

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