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Formation of Metal-and Ceramic-Matrix Composites and Its Computer-Aided Materials Design Based on Interface Properties

Research Project

Project/Area Number 06402030
Research Category

Grant-in-Aid for General Scientific Research (A)

Allocation TypeSingle-year Grants
Research Field Materials/Mechanics of materials
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

INOUE Tatsuo  Kyoto Univ., Graduate School, Prof., 工学研究科, 教授 (10025950)

Co-Investigator(Kenkyū-buntansha) HOSHIDE Toshihiko  Kyoto Univ., Graduate School, Assoc.Prof.of Engineering, 工学研究科, 助教授 (80135623)
Project Period (FY) 1994 – 1995
Project Status Completed (Fiscal Year 1995)
Budget Amount *help
¥20,000,000 (Direct Cost: ¥20,000,000)
Fiscal Year 1995: ¥5,500,000 (Direct Cost: ¥5,500,000)
Fiscal Year 1994: ¥14,500,000 (Direct Cost: ¥14,500,000)
KeywordsMetal Matrix composites / Coated materials / Materials design / Finite element method / Molecular dynamics / Intrinsic Stress / Ultra-micro-hardness / Bending strength
Research Abstract

In this project, metal-and ceramic-matrix composites were investigated to establish the computer-aided materials design. The formation processes to be analyzed in this work were the centrifugal casting and RF sputtering processes.
A new analytical method was proposed to evaluate the unsteady state on temperature, particle dispersion and stress fields during the centrifugal casting process. The proposed procedure was developed by means of finite element modeling. A simulation using the proposed model was conducted for the material system of aluminium alloy as matrix and SiC particle. The simulated results almost coincided with the experimental observation. Another finite element model was developed to evaluate fiber reinforced metal matrix composites. The simulation was conducted on the SiC-fiber reinforced Al alloy to show stress concentration around the matrix-fiber interface. The experimental results revealed that the carbon coating on fiber improved the mechanical properties in SiC continuous fiber reinforced SiC ceramics.
Thin films of alumina and silicon carbide were deposited on the glass substrate in an RF magnetron spattering apparatus. The hardness, as a mechanical property, of the sputtered films were evaluated by using an ultra-microscopic hardness testing machine. It was found that the hardness decreased with increasing RF output power in both ceramic films. A molecular dynamics approach was tried to estimate the internal stress field in sputtered film. A hard-sphere 3D model was adopted in the molecular dynamics of sputtered particles. Based on empirical information, cluster of spattered particles was assumed to be larger with increasing RF output power. The experimental result was explained qualitatively by using the proposed analytical method.

Report

(3 results)
  • 1995 Annual Research Report   Final Research Report Summary
  • 1994 Annual Research Report
  • Research Products

    (8 results)

All Other

All Publications (8 results)

  • [Publications] Tatsuo INOUE: "Simulation for Processing of Metal Matrix Composite by Centrifugal Casting Technique" Novel Technique in Synthesis and Process. Adv. Mater.405-418 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Tatsuo INOUE: "Simulation of Debonding on the Interface and Subsequent Creep Crack Growth in the Matrix for Metal Matrix Composite" Materials Science Research International. 1. 17-22 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Tatsuo INOUE: "Mechanical Properties of Borosilicate Glass Coated with Alumina by Sputtering Process" Materials Science Research International. 2. 33-38 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Tatsuo INOUE: "Simulation for Processing of Metal Matrix Composite by Centrifugal Casting Technique" Novel Technique in Synthesis and Processing of Advanced Materials. 405-418 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Tatsuo INOUE: "Simulation of Debonding on the Interface and Subsequent Creep Crack Growth in the Matrix for Metal Matrix Composite" Materials Science Research International. Vol.1, No.1. 17-22 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Tatsuo INOUE: "Mechanical Properties of Borosilicate Glass Coated with Alumina by Sputtering Process" Materials Science Research International. Vol.2, No.1. 33-38 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Tatsuo INOUE: "Mechanical Properties of Borosilicate Glass Coated with Alumina by Sputtering Process" Materials Science Research International. 2. 33-38 (1996)

    • Related Report
      1995 Annual Research Report
  • [Publications] Tatsuo INOUE: "Simulation of debonding on the interface and subsequent creep crack growth in the matrix for metal matrix composite" Materials Science Research International. 1. 17-22 (1995)

    • Related Report
      1994 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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