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Micromechanics-Based Approach to the Design of Ceramic/Metal Functionally Graded Materials.

Research Project

Project/Area Number 06452318
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field Composite materials/Physical properties
Research InstitutionTokyo Institute of Technology

Principal Investigator

WAKASHIMA Kenji  Professor, Precision and Intelligence Laboratory, Tokyo Institute of Technology, 精密工学研究所, 教授 (70016799)

Co-Investigator(Kenkyū-buntansha) TSUKAMOTO Hideaki  Research Associate, Precision and Intelligence Laboratory, Tokyo Institute of Te, 精密工学研究所, 助手 (30227376)
福井 泰好  鹿児島大学, 工学部, 教授 (00117540)
Project Period (FY) 1994 – 1995
Project Status Completed (Fiscal Year 1995)
Budget Amount *help
¥7,100,000 (Direct Cost: ¥7,100,000)
Fiscal Year 1995: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 1994: ¥6,100,000 (Direct Cost: ¥6,100,000)
KeywordsFunctionally Graded Materials / Heat-Shielding Structure / Composite Materials / Micromechanics / Thermal Stress / Elastoplastic Analysis / Thermal Conductivity Measurement / Failure Criterion
Research Abstract

This investigation is concerned with a computational mechanics-based architecture of ceramic-to-metal graded multilayr constructions, called "functionally graded materials (FGM) ", their prime application target being directed toward the improvement of conventional thermal barrier coatings in hot structural components. The most important feature of these multilayr constructions is a tailorability of heat-shielding and thermal stress-mitigating functions through compositional and microstructural control of individual composite layrs in between the outermost fully ceramic and fully metallic ones. The tailoring as such involves heat conduction and stress analyzes under various prescribed conditions of thermomechanical loading and, because of the dual-scale heterogeneity inherent to the FGM structure, these analyzes require both "macromechanical" and "micromechanical" approaches.
The computational procedure developed in the present work features an inelastic analysis that permits yielding a … More nd plastic flow of the metal phase. This is formulated via a straightforward extension of the classical laminated plate theory, wherein a micromechanical model of constrained plasticity is incorporated to derive the lamina constitutive equation in the elastoplastic regime. A systematic computational study has been carried out to demonstrate how the distributions of thermal stresses change by changing the gradations in composition and microstructure.
Some related experiments have also been done on the zirconia-nickel system using discshaped samples fabricated by hot pressing composition-graded multilayr green compacts of powder mixtures. These include (i) the measurement of steady state through-the thickness temperature distributions by means of thermography for "in situ" determination of the thermal conductivities of individual layrs, (ii) "disc-bending" tests of compositionally uniform samples corresponding to individual layrs in order to determine their failure strengths under equi-biaxial loading conditions, and(iii) repeated thermal loading tests of graded multilayr samples under quasi-unidirectional conditions of heat flow.
A general conclusion drawn from this investigation is that the FGM concept is quite attractive indeed and the present computational mechanics-based approach can produce many useful guidelines to the FGM architecture. Less

Report

(3 results)
  • 1995 Annual Research Report   Final Research Report Summary
  • 1994 Annual Research Report
  • Research Products

    (18 results)

All Other

All Publications (18 results)

  • [Publications] T.lshizuka: "Post-Consolidation Cooling-indiced Distortion and Residual Stress in Ceramin/Metal Composition-Graded Laminates" Proc.of the 3rd Int.Symp.on Structural and Funcional Gradient Materials (Ed.by B.lischner and N.Cherradi),ISBN2-88074-290-0. 279-284 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T.lshizuka: "ln-Situ Measurement on Through-the-Thickness Thermal Conductivities in Ceramic/Metal Multilayers by Means of Thermography" Proc.of the 3rd Int.Symp.on Structural and Functional Gradient Materials (Ed.by B.lischner and N.Cherradi),ISBN2-88074-290-0. 453-458 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T.Hirano: "Functionally Gradient Materials-Mathematical Modeling and Design" MRS Bulletin. 20. 40-42 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 石塚丈洋: "ジルコニア粒子強化ニッケル基複合材料のディスク曲げ試験による破壊強度評価" 日本金属学会誌. 59. 869-877 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T.lshizuka: "Integrity Assessment of Compositionally Graded Zirconia/Nickel Latered Composites Exposed to Differential Thermal Fields" Composites ‘95.Recent Advances in Japan and the United States (Ed.by l Kimpara et al.),ISBN 4-7722-1654-5C3053. 375-382 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T.Ishizuka et.al.: "Post-Consolidation Cooling-Indiced Distortion and Residual Stress in Ceramin/Metal Composition-Graded Laminates" Proc.of the 3rd Int.Symp.on Structural and Functional Gradient Materials (Ed.by B.Ilschner and N.Cherradi). ISBN2-88074-290-0. 279-284 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T.Ishizuka et.al.: "In-Situ Measurement of Through-the- Thickness Thermal Conductivities in Ceramic/Metal Multilayrs by Means of Thermography" Proc of the 3rd Int.Symp.on Structural and Functional Gradient Materials (Ed.by B.Ilschner and N.Cherradi). ISBN2-88074-290-0. 453-458 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T.Hirano et.al.: "Functionally Gradient Materials-Mathematical Modeling and Design" MRS Bulletin. 20 [1]. 40-42 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T.Ishizuka et.al.: "Fracture Strength Evaluation of Zirconia Particle-Reinforced Nickel Matrix Composites by Disc-Bending Tests" J.Japan Inst.Metals. 59 [8]. 869-877 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T.Ishizuka et.al.: "Integrity Assessment of Compositionally Graded Zirconia/Nickel Latered Composites Exposed to Differential Thermal Fields" Composites '95 : Recent Advances in Japan and the United States (Ed.by I Kimpara et.al.). ISBN 4-7722-1654-5 C3053. 375-382 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T. Ishizuka: "Post-Consolidation Cooling-Indiced Distortion and Residual Stress in Ceramin/Metal Composition-Graded Laminates" Proc. of the 3rd Int. Symp. on Structural and Functional Gradient Materials (Ed. by B. Ilschner and N. Cherradi), ISBN2-88074-290-0. 279-284 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] T. Ishizuka: "In-Situ Measurement of Through-the-Thickness Thermal Conductivities in Ceramic/Metal Multilayers by Means of Thermography" Proc. of the 3rd Int. Symp. on Structural and Functional Gradient Materials (Ed. by B. Ilschner and N. Cherradi), ISBN2-88074-290-0. 453-458 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] T. Hirano: "Functionally Gradient Materials-Mathematical Modeling and Design" MRS Bulletin. 20. 40-42 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 石塚丈洋: "ジルコニア粒子強化ニッケル基複合材料のディスク曲げ試験による破壊強度評価" 日本金属学会誌. 59. 869-877 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] T. Ishizuka: "Integrity Assessment of Compositionally Graded Zirconia/Nickel Latered Composites Exposed to Differential Thermal Fields" Composites'95: Recent Advances in Japan and the United States (Ed. by I Kimpara et al.), ISBN 4-7722-1654-5 C3053. 375-382 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] T. Ishizuka: "Post-Consolidation Cooling-Indiced Distortion and Residual Stress in Ceramin/Metal Composition-Graded Laminates" Proc. of the 3rd Int. Symp. on Structural and Functional Gradient Materials, EPFL, Lausanne, Switzerland. (in press). (1995)

    • Related Report
      1994 Annual Research Report
  • [Publications] T. Ishizuka: "In-Situ Measurement of Through-the-Thickness Thermal Conductivities in Ceramic/Metal Multilayers by Meands of Thermography" Proc. of the 3rd Int. Symp. on Structural and Functional Gradient Materials, EPFL, Lausanne, Switzerland. (in press). (1995)

    • Related Report
      1994 Annual Research Report
  • [Publications] T. Ishizuka: "Integrity Assessment of Compositionally Graded Zirconia/Nickel Latered Composites Exposed to Defferential Thermal Fields" Proc. of the 7rd Japan-US Conf. on Composite Materials, JSCM, Kyoto, Japan. (to be published). (1995)

    • Related Report
      1994 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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