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Consolidation of low-sinterability powders with applying medium isostatic pressure

Research Project

Project/Area Number 06452331
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionTOHOKU-UNIVERSITY

Principal Investigator

WATANABE Ryuzo  Faculty of Engineering, TOHOKU UNIVERSITY,Prodessor, 工学部, 教授 (20005341)

Co-Investigator(Kenkyū-buntansha) SHINDO Yasuhide  Faculty of Engineering, TOHOKU UNIVERSITY,Professor, 工学部, 教授 (90111252)
LI Jing-Feng  Faculty of Engineering, TOHOKU UNIVERSITY,Research Associate, 工学部, 助手 (50241542)
Project Period (FY) 1994 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥7,600,000 (Direct Cost: ¥7,600,000)
Fiscal Year 1996: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1995: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 1994: ¥5,900,000 (Direct Cost: ¥5,900,000)
Keywordssintering / isostatic pressure / densification mechanism / computer simulation / metal-boride system / sintering map / microstructure / ceramic powder / 焼結機構 / 焼結シミュレーション / 焼結組織モデル / スーパーアロイ / 鉄合金
Research Abstract

Sintering experiments were conducted on various alloys and ceramics powders using a sintering furnace with controllable atmosphere and pressure of ambient to 10kg/cm^2. The effects of powder characteristics, sintering temperature, applied pressure, sintering time, and heating and cooling conditions on the relative density and grain size of the sintered compacts. Iron alloy and super alloy powder could be densified to full density with pressure of 10kg/cm^2. Tool alloy powder of metal/boride system could not be sufficiently densified with such low pressure, and the higher pressure up to 500kg/cm^2 was necessary for the full densification. The grain structures, distributions of residual pores, shape and size of the precipitate were quantifield with an image analyzer, the sintering mechanisms during the microstructural evolution was studied. The sintering shrinkage rate was measured by non-contact-type dilatometric analyzer, and with the aid of the computer simulation of sintering densification kinetic equations for the shrikage rate were derived. At present the agreement between the simulation and the experimental is not good. However, the nature of the driving force for the densification was clarified, and the semi-quantitative discussion can well be made about the effect of applied pressure on the densification enhancement. For the further understanding of the sintering mechanisms a sintering map which takes into account the effects of sintering temperature, pressure, time and atmosphere has been constructed. With this sintering map the effect of pressurizing has been discussed in correlation with sintering mechanisms.

Report

(4 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • 1994 Annual Research Report
  • Research Products

    (19 results)

All Other

All Publications (19 results)

  • [Publications] 山田葉子: "焼結材料の組織制御-多孔質焼結体における結晶粒成長-" 粉体および粉末冶金. 43. 1177-1182 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 水野幸隆: "ステンレス鋼圧粉体の焼結収縮挙動の数値解析" 粉体および粉末冶金. 43. 1171-1176 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Kobayashi: "Synthesis of SiC-AIN Ceramic Alloys from Si,C and AIN Powder Premixture by Reaction HIP-Sintering and Their Mechanical Properties" J.Ceramic Soc.Japan,Int.Edition. 104. 552-556 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] D.-G.Ahn: "Microstructure and Mechanical Properties of TiB2-W Cermets Prepared by HIP" Materials Transactions,JIM. 37. 1078-1083 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 安 東吉: "HIP法によるTiB2-Wサ-メットの焼結と諸特性" 粉体および粉末冶金. 43. 515-519 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 水野幸隆: "ステンレス鋼射出成形体の焼結時における不均一収縮" 日本金属学会誌. 60. 106-112 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Yamada: "Microstructural Control of Sintered Materials-Grain Growth in Porous Compacts-" Journal of the Japan Society of Powder and Powder Metallurgy. 43. 1177-1182 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Mizuno: "Numerical Simulation of Sintering Shrinkage Behavior of Stainless-Steel-Powder Compact" Journal of the Japan Society of Powder and Powder Metallurgy. 43. 1171-1176 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Kobayashi: "Synthesis of SiC-AlN Ceramic Alloys from Si, C and AlN Powder Premixture by Reaction HIP-Sintering and Their Mechanical Properties" Journal of the Ceramic Society of Japan, Int.Edition. 104. 552-556 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] D.G.Ahn: "Microstructure and Mechanical Properties of TiB2-W Cermets Prepared by HIP" Materials Transactions, JIM. 37. 1078-1083 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] D.G.Ahn: "Sintering of TiB2-W Cermets by HIP and their Properties" Journal of the Japan Society of Powder and Powder Metallurgy. 43. 515-519 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Y.Mizuno: "Nonuniform Sintering Shrinkage of Stainless Steel Powder Compacts Prepared by Metal Injection Molding" Journal of the Japan Institute of Metals. 60. 106-112 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 山田葉子: "焼結材料の組織制御-多孔質焼結体における結晶粒成長-" 粉体および粉末冶金. 43. 1177-1182 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 水野幸隆: "ステンレス鋼圧粉体の焼結収縮挙動の数値解析" 粉体および粉末冶金. 43. 1171-1176 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Y. Kobayashi: "Synthesis of SiC-AIN Ceramic Alloys from Si, C and AIN Powder Premixture by Reaction HIP-Sintering and Their Mechanical Properties" J. Ceramic Soc. Japan, Int. Edition. 104. 552-556 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] D-G. Ahn: "Microstructure and Mechanical Properties of TiB2-W Cermets Prepared by HIP" Materials Transactions, JIM. 37. 1078-1083 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 安 東吉: "HIP法によるTiB2-Wサ-メットの焼結と諸特性" 粉体および粉末冶金. 43. 515-519 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 水野幸隆: "ステンレス鋼射出成形体の焼結時における不均一収縮" 日本金属学会誌. 60. 106-112 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 水野幸隆,川崎 亮,渡辺龍三: "異形成形体の焼結時における不均一収縮のin-situ計測" 日本金属学会誌. 58. 1184-1190 (1994)

    • Related Report
      1994 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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