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Investigation into Lubrication Mechanism at the interface between Tool and Workpiece by Using Lubricant with Fluorescer in Metal Forming

Research Project

Project/Area Number 06452334
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field Material processing/treatments
Research InstitutionYokohama National University

Principal Investigator

AZUSHIMA Akira  Yokohama National University, Department of Mechanical Engineering and Material Science, Professor, 工学部, 教授 (30111462)

Co-Investigator(Kenkyū-buntansha) AOKI Koshiro  Yokohama National University, Department of Mechanical Engineering and Material, 工学部, 助手 (70262409)
Project Period (FY) 1994 – 1995
Project Status Completed (Fiscal Year 1995)
Budget Amount *help
¥5,700,000 (Direct Cost: ¥5,700,000)
Fiscal Year 1995: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1994: ¥4,900,000 (Direct Cost: ¥4,900,000)
KeywordsFluorescer / Direct Observation / Tribology / Metal Forming / Lubrication Mechanism
Research Abstract

In metal forming, the tribological behavior at the interface between tool and workpiece is an important phenomenon, because it effects the coefficient of friction, the surface quality of productions and so on. If this phenomenon is understood, it will be possible to control the surface quality and tool life. In particular, the micro contact condition at the interface must be quantitatively understood. In order to make direct observation of the micro contact condition at the interface in drawing and extrusion, a transparent quartz glass is used. However, it is impossible to make direct observation of the roll-workpiece interface.
In this study, the lubricant with fluorescer is used to make clear the micro contact condition in rolling. In experiment, tribological facters such as rolling speed, viscosity of lubricant, surface roughness of material are varied. The results obtained as follows.
1. The lubricant with fluorescer is useful to make clear the micro contact condition in rolling.
2. The micro distribution of lubricant on the workpiece surface is made clear by the photograph.
3. The inlet film thickness in emulsion decreases with increasing viscosity of lubricant.
4. In emulsion with high viscosity of lubricant, an unevenness of lubricant is observed.

Report

(3 results)
  • 1995 Annual Research Report   Final Research Report Summary
  • 1994 Annual Research Report
  • Research Products

    (6 results)

All Other

All Publications (6 results)

  • [Publications] 小豆島明: "冷間圧延におけるマイクロトライボロジーの研究 第1報 蛍光法によるロール・材料界面での圧延油のマイクロ挙動の観察" 第46回塑性加工連合講演会 講演論文集. 311-312 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 小豆島明: "冷間圧延におけるマイクロトライボロジーの研究 第2報 蛍光法によるエマルション潤滑下での圧延油のマイクロ挙動と導入油量の検討" 第46回塑性加工連合講演会 講演論文集. 313-314 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] A.Azushima: "Observation of Micro Lubricant Behavior between Roll and Workpiece by Using Lubricant with Fluorescer in Cold Rolling." The Proceedings of the 46th Japanese Joint Conference for the Technology of Plasticity. 311-312 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] A.Azushima: "Investigation into Micro Lubricant Behavior and Oil Film Thickness in Emulsion Cold Rolling" The Proceedings of the 46th Japanese Joint Conference for the Technology of Plasticity. 313-314 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 小豆島明: "冷間圧延におけるマイクロトライボロジーの研究 第1報蛍光法によるロール・材料界面での圧延油のマイクロ挙動の観察" 第46回塑性加工連合講演会講演論文集. 311-312 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 小豆島明: "冷間圧延におけるマイクロトライボロジーの研究 第2報蛍光法によるエマルション潤滑下での圧延油のマイクロ挙動と導入油量の検討" 第46回塑性加工連合講演会講演論文集. 313-314 (1995)

    • Related Report
      1995 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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