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Development of a New Ultra-precision Finishing Process for Internal Surface by the Application of Magnetic Abrasive Machining Using Superconducting Coil

Research Project

Project/Area Number 06555032
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section試験
Research Field 機械工作・生産工学
Research InstitutionUtsunomiya University

Principal Investigator

SHINMURA Takeo  Utsunomiya University Faculty of Engineering Professor, 工学部, 教授 (30008049)

Project Period (FY) 1994 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥12,700,000 (Direct Cost: ¥12,700,000)
Fiscal Year 1996: ¥200,000 (Direct Cost: ¥200,000)
Fiscal Year 1995: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1994: ¥12,000,000 (Direct Cost: ¥12,000,000)
KeywordsMagnetic abrasive machining / Internal finishing / Generation of nano-meter surface / Superconducting coil / High intensity magnetic field / Magnetic fluid / Ultra-micro abrasive
Research Abstract

The results obtained in this research during three years are summarized as follows :
(1) High magnetic field strength of 3T (30000 Gs) in the working zone are first realized in our laboratory using freezing type superconducting electro-magnetic coil. (2) The internal finishing setup for non-ferromagnetic slender tubes (slender clean pipes of SUS304) was equipped on this supercoducting coil apparatus. (3) The mechanism of the internal ultra-precision finishing of a tube is discussed by the experimental results using mixed type magnetic fluid with ultra-micro abrasive grains and iron particles respectively. (4) From the experiments, it is clarified that the finishing pressur is infulenced by the both magnetic abrasive particle diameter (iron particle dia.) and the product value of the magnetic field strength and its gradient determined by N-S magnetic pole arrangemet. (5) The effect of magnetic field distribution on the finishing pressure by the modelling experimental setup using a conventional DC electromagnetic coil and rare earth permanent magnets. (6) The analytic results of the magnetic field distribution in the working zone by the Finite Element Method (FEM analysis) using a personal computer are equal to the measued value obtained using a tesla-meter sensor. (7) The difference between the magnetic field distribution of N-S pole arrangement and N-N (or S-S) pole arrangement is discussed by the FEM analysis. (8) The effects of N-N pole arrangement on the finishing characteristics are clarified experimentally, compared with N-S pole arrangement. (9) By this research using superconducting coil, very high magnetic field strength of 3T was actualy obtained in the research field of precision machining technology.

Report

(4 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • 1994 Annual Research Report
  • Research Products

    (25 results)

All Other

All Publications (25 results)

  • [Publications] 進村武男: "磁気研磨法に関する一考察-磁性砥粒に作用する磁力とその役割" 1995年度精密工学会春季大会学術講演会講演論文集. 478-479 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 進村武男: "磁気研磨法によるファインセラミックスの平滑加工" 1995年度砥粒加工学会学術講演会講演論文集. 331-336 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 進村武男: "円筒磁気研磨法に関する研究-磁性砥粒の挙動と研磨圧力発生のメカニズム" 精密工学会誌. 62. 258-259 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 進村武男: "内面磁気研磨法の研究-研磨特性に及ぼす磁場分布の影響" 1996年度砥粒加工学会学術講演会講演論文集. 122-123 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 進村武男: "磁気研磨法における窒化けい素セラミックスの精密仕上げ" 砥粒加工学会誌. 40. 229-235 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 進村武男: "磁気研磨法による内面の平滑加工に関する研究(第6報,磁性砥粒の強制かくはん作用効果)" 日本機械学会東海支部第46期総会講演会講演論文集. 99-100 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 進村武男: "磁気研磨法による内面の平滑加工に関する研究-スラリー循環方式研磨法の提案と研磨特性" 1997年度精密工学会春季大会学術講演会講演論文集. 2頁 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "A Consideration on Magnetic Abrasive Finishing-Magnetic Force acting on Magnetic Abrasive Particle and Its Role" Preprint at the Spring Meeting of the Japan Society for Precision Engineering. [in Japanese]. 478-479 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "A New Precision Surface Finishing of Fine Ceramics by Application of Magnetic Abrasive Finishing" Preprint at the Meeting of the Japan Society of Grinding Engineers. [in Japanese]. 331-336 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "Study of a Cylindrical Magnetic Abrasive Finishing-Behaviors of Magnetic Abrasives and Generation Mechanism of Finishing Pressure" Journal of the Japan Society for Precision Engineering. [in Japanese]. 258-259 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "Study of Internal Magnetic Abrasive Finishing-Effects of Magnetic Field on Finishing Characteristics" Preprint at the Meeting of the Japan Society of Grinding Engineers. [in Japanese]. 122-123 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "A New Precision Surface Finishing of Silicon Nitride Fine Ceramics by the Applicaiton of Magnetic Abrasive Finishing" Journal of the Japan Society of Grinding Engineers. Vol.40, No.5 [in Japanese]. 229-235 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "New Internal Finishing Process Applying Magnetic Abrasive Machining (6th Report, Effects of Forced Agitating Action of Magnetic Abrasives on Finishing Characteristics)" Preprint at the Meeting of the Japan Society of Mechanical Engineers. [Tokai-branch, No.973-1] [in Japanese]. 99-100 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] T.Shinmura, et al.: "A New Finishing Process for Internal Surface Applying Magnetic Abrasive Machining-Proposal of a New Circulation System of Abrasive Slurry and Finishing Characteristics" Preprint at the Spring Meeting of the Japan Society for Precision Engineering. [in Japanese]. 2 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 進村武男: "磁気研磨法に関する一考察-磁気砥粒に作用する磁力とその役割" 1995年度精密工学会春季大会学術講演会講演論文集. 479-478 (1995)

    • Related Report
      1996 Annual Research Report
  • [Publications] 進村武男: "磁気研磨法によるファインセラミックスの平滑加工" 1995年度砥粒加工学会学術講演会講演論文集. 331-336 (1995)

    • Related Report
      1996 Annual Research Report
  • [Publications] 進村武男: "円筒磁気研磨法に関する研究-磁性砥粒の挙動と研磨圧力発生のメカニズム" 精密工学会誌. 62. 258-259 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 進村武男: "内面磁気研磨法の研究-研磨特性に及ぼす磁場分布の影響" 1996年度砥粒加工学会学術講演会講演論文集. 122-123 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 進村武男: "磁気研磨法による窒化けい素セラミックスの精密仕上げ" 砥粒加工学会誌. 40. 229-235 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 進村武男: "磁気研磨法による内面の平滑加工に関する研究(第6報,磁性砥粒の強制かくはん作用効果)" 日本機械学会東海支部第46期総会講演会講演論文集. 99-100 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 進村武男: "磁気研磨法による内面の平滑加工に関する研究-スラリー循環方式研磨法の提案と研磨特性" 1997年度精密工学会春季大会学術講演会講演論文集. 2 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 進村武男: "磁気研磨法に関する一考察-磁性砥粒に作用する磁力とその役割-" 1995年度精密工学会春季大会学術講演会講演論文集. 479-480 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 進村武男: "円筒磁気研磨法に関する研究-磁性砥粒の挙動と研磨圧力発生のメカニズム-" 精密工学会誌. 62. 258-259 (1996)

    • Related Report
      1995 Annual Research Report
  • [Publications] 進村武男: "磁気研磨法による窒化けい素セラミックスの精密仕上げ" 砥粒加工学会誌. 40(校閲終了,掲載決定). 7 (1996)

    • Related Report
      1995 Annual Research Report
  • [Publications] 進村武男: "磁気研磨法に関する一考察 -磁性砥粒に作用する磁力とその役割-" 1995年度精密工学会春季大会学術講演会講演論文集. 2 (1995)

    • Related Report
      1994 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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