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Development of continuous preparation process of the coiled-carbon fiber by CVD process

Research Project

Project/Area Number 06555185
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field Inorganic materials/Physical properties
Research InstitutionGifu University

Principal Investigator

MOTOJIMA Seiji  Department of Applied Chemistry, Faculty of Engineering, Gifu University, Professor, 工学部, 教授 (80021608)

Co-Investigator(Kenkyū-buntansha) TOKUNAGA Atsuyuki  Ube Research Center, Sentral Glass Co. Ltd, Staff Engineer, 宇部研究所, 主任研究員
IWANAGA Hiroshi  Liberal Arts, Nagasaki University, Professor, 教養部, 教授 (40039772)
HASEGAWA Isao  Department of Applied Chemistry, Faculty of Engineering, Gifu University, Assist, 工学部, 助手 (20237960)
Project Period (FY) 1994 – 1995
Project Status Completed (Fiscal Year 1995)
Budget Amount *help
¥6,600,000 (Direct Cost: ¥6,600,000)
Fiscal Year 1995: ¥1,600,000 (Direct Cost: ¥1,600,000)
Fiscal Year 1994: ¥5,000,000 (Direct Cost: ¥5,000,000)
KeywordsCarbon fibers / Vapor grown carbon fibers (VGCF) / Coiled carbon fibers / CVD / Acetylene
Research Abstract

1) Micro-coiled carbon fibers were prepared by a metal catalyst activated pyrolysis of acetylene using a batch-type reactor (23 mm I.D,horizontal -type). The preparation conditions were examined in detail, and the growth mechanism was discussed.
(1) It was found that Fe and NIs powders, those were reported so far to have no catalytic effects for the preparation of the carbon coils, have some catalytic effects under restricted conditions, and gave a coil yield of 10-20%.
(2) Among transition metal carbides, TiC powder exclusively gave the carbon coils. Among titanium oxides, Ti203 powder and oxidized Ti plate gave the carbon coils (coil yield : 13-27%).
(3) Deposition behaviors of total carbon and carbon coils on the crystal faces of a Ni single crystal were examined. The catalytic activity of respective crystal faces were as follows ; Ni(100) > (11) > (110). The coil yield for the Ni(100) was three time of that of the Ni(110). It was supposed that a driving force of coiling of the carbon fibers was this anisotropic behavior for the carbon deposition on the respective crystal faces of the catalysts.
2) Micro-coiled carbon fibers were prepared using a intermittent or contimuous preparation apparatus (60 mm I.D.x1,000 mm long), and growth conditions were examined in details.
(1) The carbon coils exclusively grew on the upper part of the source gas inlet.
(2) The coil yield lineary increased with increasing reaction time, and the coils with 1-2 mm long were obtained.
(3) The layr thickness of the hard deposits increased with increasing reaction time, especially after 10 min.
(4) Ni powder was the most effective catalyst.
(5) Powder-like coils having 1-5 micron in coil length were obtained by abrading bulk-coils using emery papers. The distribution of coil length depended on the grain size of the used emery papers.
3) Designing of a mini plant (capacity : few hundred grams/month) for the praparation of large samples have been accomplished, and now in preparing the apparatus.

Report

(3 results)
  • 1995 Annual Research Report   Final Research Report Summary
  • 1994 Annual Research Report
  • Research Products

    (21 results)

All Other

All Publications (21 results)

  • [Publications] 元島栖二、他: "Vapour phase preparation of micro-coiled carbon fibers using Ni catalystand PH3 impurity" Mater. Sci. Eng.B34. 47-52 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 元島栖二、他: "Preparation of micro-coiled carbon fibers by metal powder activated pyrolysis of acetylene containing a small amount of sulfur compounds" J. Mater. Sci.,. 30. 5049-5055 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 元島栖二、他: "Vapour growth of micro-coiled ceramic fibers and their properties" J. de Physique. C5. 1061-1068 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 元島栖二、他: "Effect of metal impurities on the growth of micro-coiled carbon fibers by pyrolysis of acetylene," Mater. Sci. Eng.B34. L9-L11 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 元島栖二、他: "Impurity-activated chemical vapor growth of the micro-coiled carbon fibers" J. Chem. Vapor Deposition.4,(in press). (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 元島栖二、他: "Preparation of micro-coiled Si3N_4 fibers by impurity metal activated chemical vapor deposition and their mechamical properties" J. Electrochem. Soc.142 (9). 3141-3148 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] S.Motojima, T.Yamana, H.Iwanaga and S.Gakei: "Preparation of micro-coiled Si3N fibers by impurity metal activated chemical vapor deposition and their mechanical properties" J.Electrochem.Soc.142(9). 3141-3148 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] S.Motojima and H.Iwanaga: "Preparation of micro-coiled TiC fibers by metal impurity-activated chemical vapor deposition" Mater.Sci.Eng.B34. 159-163 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] S.Motojima, S.Asakura, M.Hirata and H.Iwanaga: "Effect of metal impurities on the growth of micro-coiled carbon fibers by pyrolysis of acetylene" Mater.Sci.Eng.B34. L9-L11 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] S.Motojima, S.Kagiya and H.Iwanaga: "Vapor phase preparation of micro-coiled carbon fibers using Ni catalyst and PH3 impurity" Mater.Sci.Eng.B34. 47-52 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] S.Motojima, Y.Itoh, S.Asakura, and H.Iwanaga: "Preparation of micro-coiled carbon fibers by metal powder activated pyrolysis of acetylene containing a small amount of sulfur compounds" J.Mater.Sci.30. 5049-5055 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] S.Motojima, M.Hirata and H.Iwanaga: "Impurity-activated chemical vapor growth of the micro-coiled carbon fibers" J.Chem.Vapor Deposition. 3. 87-99 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] S.Motojima, I.Hasegawa, S.Kagiya, K.Ando and H.Iwanaga: "Vapor phase preparation of micro-coiled carbon fibers by metal powder catalyzed pyrolysis of acetylene containing a small amount of phosphorus impurity" Carbon. 33 (8). 1167-1173 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] S.Motojima, S.Asakura, S.Takeuchi and H.Iwanaga: "Catalytic effect of metal carbides, oxides and Ni single crystal on the vapor growth of the micro-coiled carbon fibers" Carbon. 34 (3). 289-296 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] S.Motojima, I.Hasegawa, S.Kagiya and H.Iwanaga: "Preparation of SiC and TiC micro-coiled fibers by vapor phase metallizing of microcoiled carbon fibers" J.Mater.Sci.(accepted for publication).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 元島栖二 他: "Vapour phase preparation of micro-coiled carbon fibers using Ni catalystand PH3 impurity" Mater. Sci. Eng.B34. 47-52 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 元島栖二 他: "preparation of micro-coiled carbon fibers by metal powder activated pyrolysis of acetylene containing a small amount of sulfur compounds" J. Mater. Sci.30. 5049-5055 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 元島栖二 他: "Vapour growth of micro-coiled ceramic fibers and their properties" J. de Physique. C5. 1061-1068 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 元島栖二 他: "Effect of metal impurities on the growth of micro-coiled carbon fibers by pyrolysis of acetylene." Mater. Sci. Eng.B34. L9-L11 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 元島栖二 他: "Impurity-activated chemical vapor growth of the micro-coiled carbon fibers" J. Chem. Vapor Deposition.4. in press (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 元島栖二 他: "Preparation of micro-coiled Si3N_4 fibers by impurity metal activated chemical vapor deposition and their mechamical properties" J. Electrochem. Soc.142(9). 3141-3148 (1995)

    • Related Report
      1995 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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