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Development of High Temperature Stress-Strain Test for Multi-Layred Materials

Research Project

Project/Area Number 06555219
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section試験
Research Field Metal making engineering
Research InstitutionTohoku University

Principal Investigator

EMI Toshihiko  Inst.for Advanced Materials Processing, Tohoku University, Professor, 素材工学研究所, 教授 (30250822)

Co-Investigator(Kenkyū-buntansha) FUJII Tetsuya  Kawasaki Steel Corp., 鉄鋼プロセス部長
SHIBATA Hiroyuki  Inst.for Advanced Materials Processing, Tohoku University, Research Associate, 素材工学研究所, 助手 (50250824)
SATO Shunichi  Inst.for Advanced Materials Processing, Tohoku University, Associate Professor, 素材工学研究所, 助教授 (30162431)
SUZUKI Mimiko  Inst.for Advanced Materials Processing, Tohoku University, Associate Professor, 素材工学研究所, 助教授 (10261471)
Project Period (FY) 1994 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥20,300,000 (Direct Cost: ¥20,300,000)
Fiscal Year 1996: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1995: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 1994: ¥19,000,000 (Direct Cost: ¥19,000,000)
Keywordsmulti-layred materials / hot tensile test / temperature gradient field / solidified steel shell / peritectic medium carbon steel / continuous casting / longitudinal facial crack / critical strain for crack formation / 鋼 / 引張試験 / 曲げ試験 / 割れ限界歪み量 / 界面熱抵抗 / δ→γ変態 / 複層凝固殻
Research Abstract

In present study, convenient and simple temperature gradient tensile and bending tests were developed with which mechanical properties of materials which exhibit multi-layr structure under temperature gradient, e.g., steels in casting mold and the critical strain for the crack formation can be determined at better accuracy with rectangular test-pieces.
(1) Results of present tests agree well with those by thermal elastic plastic stress analysis where finite element code is employed with corresponding stress-strain data measured in isothermal temperature field at different temperatures. The present tests can replace, therefore, the troublesome tensile tests as well as the complicated thermal elastic plastic stress analysis, and capable of determining mechanical properties of multi-layred materials (or materials under temperature gradient) reliably by one test.
(2) The fracture strength of solidifying steel shells determined by the temperature gradient test agrees well with that by a subme … More rged split chill tensile test to measure in-situ the fracture strength of solidifying steel shells. The fracture strength of ultra low and low carbon steel shells with thinner thickness is lower than that of medium and high carbon steels.
(3) Internal cracks were found to form at the hot side of test-piece during straining. The critical strain was independent of test methods, measured from 0.6% to 2.1% and decreased with increasing carbon content and grain boundary segregation. Surface cracks arising in high speed casting of peritectic medium carbon (0.09-0.16mass%C) steel slabs is not caused by low fracture strength of the steels. A cause of cracking for these steels is, therefore, considered that the shell deformation occurs as a consequence of shell shrinkage due to delta/gamma transformation during initial solidification. The shrinkage induces surface roughness of the shell, resulting in anomalous decrease of heat transfer from the shell to mold, often causing uneven shell growth and surface cracks on the shell. Less

Report

(4 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • 1994 Annual Research Report
  • Research Products

    (17 results)

All Other

All Publications (17 results)

  • [Publications] C.H.Yu,M.Suzuki,H.Shibata and T.Emi: "Simulation of Crack Formation on Solidifying Steel Shell in Continuous Casting Mold" ISIJ International. 36,Sup.S159-S162 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] M.Suzuki,C.H.Yu,H.Sato,Y.Tsui,H.Shibata and T.Emi: "Origin of Heat Transfer Anomaly and Solidifying Shell Deformation of Peritectic Steels in Continuous Casting" ISIJ International. 36,Sup.S171-S174 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] H.Shibata,K.Kondo,M.Suzuki and T.Emi: "Thermal Resistance between Solidifying Steel Shell and Continuous Casting Mold with Intervening Flux Film" ISIJ International. 36,Sup.S179-S182 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] M.Suzuki,M.Suzuki,C.H.Yu and T.Emi: "In-Situ Measurement of Fracture Strength of Solidifying Steel Shells to Predict,Upper Limit of Casting Speed in Continnous Casting with Oscillating Mold" ISIJ International. 37,4. 375-382 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 柳正煕,柴田浩幸,鈴木幹雄,江見俊彦: "傾斜温度場における材料試験法の開発" 東北大学素材工学研究所彙報. 51,1・2. 49-57 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 林 浩史,柳正 煕,柴田浩幸,鈴木幹雄,江見俊彦: "温度傾斜場における引張り・曲げ試験による鋼の凝固シェル割れ発生限界ひずみの測定" 東北大学素材工学研究所彙報. 52,1・2. 39-44 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] H.Shibata,J-W.cho,T.Emi and M.Suzuki: "Optical and Thermal Properties of Continuous Casting Mold Fluxes at Elevated Temperatures" Proc.Molten Slag,Fluxes and salts'97 Conference. 771-776 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] H.Chikama, C-H Yu, H.Shibata and T.Emi: ""Application of Confocal Laser Microscope for Material Technology"" Bulletin of Institute for Advanced Materials Processing, Tohoku University. 51. 35-40 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] H.Chikama, H.Shibata, T.Emi and M.Suzuki: ""In-situ Real Time Observation of Planar to Cellular and Cellular to Dendritic Transition of Crystals Growing in Fe-C Alloy Melts"" Mat.Trans, JIM. 37. 620-626 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] H.Shibata, T.Emi, H.Yin and M.Suzuki: ""Kinetics and Morphology of Crystal Growth Interacting with Non-Metallic Inclusions in Iron Alloy Melts"" Proc.of 4th decennal International Conference on Solidification Processing, UK. (in press). (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] H.Shibata and T.Emi: ""Laser Scanning Microscope Technique to Directly Observe Phase Transformation of Metals at Elevated Temperatures"" Bulletin of the Japan Institute of Metals. (in press). (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Mikio Suzuki: "In-Situ Measurement of Fracture Strength of Solidifying Steel Shells to Predict Upper Limit of Casting Speed in Continuous Caster with Oscillating Mold" ISIJ International. 36. 375-382 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] Chong Hee Yu: "Simulation of Crack Formation on Solidifying Steel Shell in Continuous Casting Mold" ISIJ International. 36. S159-S162 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Hiroyuki Shibata: "Thermal Resistance between Sdidifying Steel Shell and Continuous Casting Mold with Intervening Flux Film" ISIJ International. 36. S179-S182 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Mikio Suzuki: "Origin of Heat Transfer Anomaly and Solidifying Shell Deformation of Peritectic Steels in Continuous Casting" ISIJ Intermational. 36. S171-S174 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 林 浩史: "温度傾斜場における引張り・曲げ試験による鋼の凝固シェル割れ発生限界ひずみの測定" 東北大学素材工学研究所. 52. 39-44 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 柳 正ひろ: "傾斜温度場における材料試験法の開発" 素材工学研究所彙報. 51. 49-57 (1995)

    • Related Report
      1995 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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