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STUDY ON IMPROVING DEGASSING EFFICIENCY OF IRON MELT WITH VACUUM SUCTION DEGASSING METHOD

Research Project

Project/Area Number 06555221
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section試験
Research Field Metal making engineering
Research InstitutionNAGOYA UNIVERSITY

Principal Investigator

SANO Masamichi  NAGOYA UNIVERSITY,DEPARTMENT OF MATERIALS PROCESSING ENGINEERING,PROFESSOR, 工学部, 教授 (70023174)

Co-Investigator(Kenkyū-buntansha) HIRASAWA Masahiro  NAGOYA UNIVERSITY,DEPARTMENT OF MATERIALS PROCESSING ENGINEERING,ASSOCIATE PROFE, 工学部, 助教授 (90126897)
Project Period (FY) 1994 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥7,400,000 (Direct Cost: ¥7,400,000)
Fiscal Year 1996: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 1995: ¥2,000,000 (Direct Cost: ¥2,000,000)
Fiscal Year 1994: ¥4,500,000 (Direct Cost: ¥4,500,000)
KeywordsMELT / MOLTEN IRON / POROUS MATERIAL / VACUUM DEGASSING / REFRACTORY MATERIAL / DECARBURIZATION / DEHYDROGENIZATION / DEOXIDATION / 溶融金属 / 真空吸引脱ガス / 多孔質材料 / 脱錫 / 脱窒
Research Abstract

Experimental studies on decarburization, dehydrogenization and dcoxidation have been performed for improving the efficiency of degassing of iron melt with applying the vacuum suction degassing method. This degassing method is based on using a porous refractory material, which separates the melt from the outer space under a vacuum condition. The degassing reaction takes place at the melt-porous material interface and the gascous products are easily removed from the interface by permeating the porous material. The necessary condition is that the melt should not permeate the material. Since the area of the melt-porous material interface can be arbitrarily increased, it is possible to increase the degassing rate optionally.
As for decarburization of iron melt, with using solid oxide, an attempt was made to obtain a high decarburization rate by immersing an Al_2O_3-2-30%Fe_2O_3 porous tube in the melt. The decarburization proceeded by the reaction between C and Fe_2O_3 (amd/or O). The decarb … More urization increased with increasing Fe_2O_3 content of the tube, but the oxygen content of the melt also increased. In addition, since the hot strength of the tube of high Fe_2O_3 content was not sufficient, deformation of the tube took place during the experiment at lower internal pressure of the tube, and the gas permeability of the tube decreased. In this case, the decarburization rate also decreased. Hence, the Al_2O_3-Fe_2O_3 tube was not superior in the decarburization rate to the Al_2O_3-SiO_2 tube used in our previous experiments.
Experiments on dehydrogenization of iron melt were made with blowing Ar gas onto the melt surface and with or without immersing an Al_2O_3 prorous tube. It is shown that the dehydrogenization rate is controlled by gas-and liquid-phase mass transfers. The mass transfer coefficients for the tube-melt interface and obtained by applying a mixed control model. The gas-phase mass transfer coefficients is larger for the tube of higher gas permeability.
Dcoxidation experiments of iron melt were made with immersing MgO-10-30%C porous tube. Oxygen in the melt reacted with C of the tube to form CO and/or with Mg vapor produced by the MgO-C reaction to form MgO,and the dcoxidation proceeded effectively. Dcoxidation experiments were also made with immersing a MgO prorous tube filled with MgO-C powder. In this case, oxygen in the melt could react only with Mg vapor, and contribution of the Mg vapor to the dcoxidation is made clear. Less

Report

(4 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • 1994 Annual Research Report
  • Research Products

    (19 results)

All Other

All Publications (19 results)

  • [Publications] M. A. NAJAFABADI et al.: "Simultancous decarburization and denitrogenization of molten iron with vacuum suction degassing method" ISIJ International. 36・10. 1229-1236 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 段衛道 ら: "不活性ガス雰囲気下における溶鉄の脱水素反応の速度論" 鉄と鋼. 82・11. 905-910 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] M. A. NAJAFABADI et al.: "Decoxidation of iron melt with immersed MgO-C porous tube" ISIJ International. 36・11. 1366-1372 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] M. A. NAJAFABADI et al.: "Decarburization of iron melt immersed Al_2O_3-Fe_2O_3 porous tube" ISIJ International. 37・1. 31-37 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] M.A.NAJAFABADI,M.HIRASAWA and M.SANO: "Simultaneous decarburization and denitrogenization of molten iron with vacuum suction degassing method" ISIJ International. 36-10. 1229-1236 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] W.DUAN,H.FUKATSU,T.NAKATSUKASA,M.HIRASAWA and M.SANO: "Reaction kinctics of dehydrogenation from molten iron under inert gas atmosphere" Tetsu-to-Haganc. 82-11. 905-910 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] M.A.NAJAFABADI,M.HIRASAWA and M.SANO: "Dcoxidation of iron melt with immersed MgO-C porous tube" ISIJ International. 36-11. 1366-1372 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] M.A.NAJAFABADI,M.HIRASAWA and M.SANO: "Decarburization of iron melt by an immersed Al_2O_3-Fe_2O_3 porous tube" ISIJ International. 37-1. 31-37 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] M.A.MAJAFABADI et al.: "Simultaneous decarburization and denitrogenization of molten iron with vacuum suction degassing method" ISIJ International. 36・10. 1229-1236 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 段衛道ら: "不活性ガス雰囲気下における溶鉄の脱水素反応の速度論" 鉄と鋼. 82・11. 905-910 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] M.A.NAJAFABADI et al.: "Deoxidation of iron melt with immersed MgO-C porous tube" ISIJ International. 36・11. 1366-1372 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] M.A.NAJAFABADI et al.: "Decarburization of iron melt by immersed Al_2O_3-Fe_2O_3 porous tube" ISIJ International. 37・1. 31-37 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] M.Sano,et al.: "Mixing characteristics under gas injection through rotary lance submerged in liquid bath" ISIJ International. 35. 464-471 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 佐野正道ら: "浸漬回転ランスからのガス吹込みによる精錬特性の改善" 材料とプロセス. 8. 235 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] M.Sano,et al.: "Improvement in refining characteristics by gas injection through rotary lance" Proc.of 2nd Int.Symp.on Quality in Non-Ferrous Pyrometallurgy,CIM Canada. 253-264 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 佐野正道ら: "水中のスリットノズルからの気泡生成" 材料とプロセス. 8. 1029 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] M.Sano,et al.: "Gas injection through immersed rotary lance" Proc.of the Howard Worner Int.Symp.on Injection Pyrometallurgy. 発売予定 (1996)

    • Related Report
      1995 Annual Research Report
  • [Publications] 佐野正道: "真空吸引脱ガス法による溶鉄の脱水素速度" 材料とプロセス. 7. 1112 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 佐野正道: "真空吸引脱ガス法による溶鉄の脱炭に対する浸漬管のFe_2O_3含有量の影響" 材料とプロセス. 7. 1113 (1994)

    • Related Report
      1994 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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