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Development of Conversion Process of Waste Plastics to Gasoline by Chemical Recycling Method

Research Project

Project/Area Number 06555235
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 反応・分離工学
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

HASHIMOTO Kenji  Kyoto Univ., Grad.School of Eng.Professor, 工学研究科, 教授 (20025919)

Co-Investigator(Kenkyū-buntansha) KUWAHARA Hiroshi  Sanwakakoh Ltd.R&D Researcher, 開発本部, 研究員
MUKAI Shin  Kyoto Univ., Grad.School of Eng.Instructor, 工学研究科, 助手 (70243045)
KAWASE Motoaki  Kyoto Univ., Grad.School of Eng..Instructor, 工学研究科, 助手 (60231271)
MASUDA Takao  Kyoto Univ., Grad.School of Eng.Associate Professor, 工学研究科, 助教授 (20165715)
Project Period (FY) 1994 – 1995
Project Status Completed (Fiscal Year 1995)
Budget Amount *help
¥18,500,000 (Direct Cost: ¥18,500,000)
Fiscal Year 1995: ¥3,900,000 (Direct Cost: ¥3,900,000)
Fiscal Year 1994: ¥14,600,000 (Direct Cost: ¥14,600,000)
KeywordsWaste plastics / Chemical recycling / Pyrolysis / Catalytic cracking / Trickle bed type reactor / Gasoline / Zeolite catalyst / Steam / 脱塩素 / ポリエチレン / PVC / PET / 固体触媒
Research Abstract

Increasing amount of waste plastics which causes serious pollution problem is a cheap and abundant source of chemicals and energy. The chemical recycling method, which converts waste plastics to useful hydrocarbons, such as gasoline, was recognized as a useful approach. The representative waste plastics are polyolefin, polysyrene (PS), polyethylene terephthalate (PET) and polyvinyl chloride (PVC). The main objective of this work is to recover useful hydrocarbons from these waste plastics. PS can be easily recycled, whereas it is difficult to recover valuable chemicals of high yeild from other plastics. Hence, we researched the chemical recycling of the remaining plastics, and got the following results :
1. PET was succeeded to be degraded to monomers in steam atmosphere without any carbonaceous residue. Furthermore, using iron oxide catalyst, produced terephthalic acid could be converted to benzene and toluene.
2. PVC was completely dechlorinated in the temperature range of 573 to 653 K in each of nitrogen or steam atmosphere.
3. Polyethylene (PE), which is one of polyolefins, could be degraded above 773 K.
4. Trickle bed type reactor was developed for the decomposition of waste plastics. This reactor enables to achieve a good contact between melted plastics and carrier gas.
5. Nickel supported rare-earth metal exchanged Y-type zeolite (Ni/REY) was newly developed, which could crack heavy oil produced by the decomposition of plastics, yielding high quality gasoline in steam atmosphere.

Report

(3 results)
  • 1995 Annual Research Report   Final Research Report Summary
  • 1994 Annual Research Report
  • Research Products

    (19 results)

All Other

All Publications (19 results)

  • [Publications] A. R. Songip: "Kinetic Studies for Catalytic Cracking of Heavy Oil from Waste Plastics over REY Zeolite" Energy & Fuels. 8. 131-135 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] A. R. Songip: "Production of High Quality Gasoline by Catalytic Cracking over REY Zeolites of Heavy Oil from Waste Plastics" Energy & Fuels. 8. 136-140 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 増田: "REYゼオライト触媒による廃プラスチック熱分解油の接触分解反応の活性劣化" 化学工学論文集. 21. 1133-1139 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] K. Hashimoto: "Production of Gasoline by Catalytic Cracking of Heavy Oil from Waste Plastics over Ni Supporting REY Zeolite in Steam Atmosphere" Proc. 44th Canadian Chemical Engineering Conference(Calgary). 579-580 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T. Masuda: "Degradation of Waste Polyethylene Terephthalate-Minimizing Carbonaceous Residue-" Proc. 7th Asian Pacific Confederation, Chem. Eng. (Taipei). 1. 94-98 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] A.R.Songip: "Kinetic Studies for Catalytic Cracking of Heavy Oil from Waste Plastics over REY Zeolite" Energy & Fuels. 8. 131-135 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] A.R.Songip: "Production of High Quality Gasoline by Catalytic Cracking over REY Zeolites of Heavy Oil from Waste Plastics" Energy & Fuels. 8. 136-140 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T.Masuda: "Deactivation of REY Zeolite during Catalytic Cracking of Heavy Oil Obtained from Pyrolysis of Waste Plastics" Kagakukogaku Ronbunshu. 21. 1133-1139 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] K.Hashimoto: "Production of Gasoline by Catalytic Cracking of Heavy Oil from Waste Plastics over Ni Supported REY Zeolite in Steam Atmosphere" Proceedings of 4th Canadian Chemical Engineerg Conference (Calgary). 579-580 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] T.Masuda: "Degradation of Waste Polyethylene Terephthalate-Minimizing Carbonaceous Residue-" Proceedings of 7th Asian Pacific Confederation, Chem.Eng. (Taipei). vol.1. 94-98 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 増田隆夫: "REYゼオライト触媒による廃プラスチック熱分解油の接触分解反応の活性劣化" 化学工学論文集. 21. 1133-1139 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] Takao Masuda: "Change in Catalytic Activity of REY Zeolite furing Catalytic Cracking of Heavy Oil Obtained by Pyrolysis of Waste Plastics" Proc. 45th Canadian Chemical Engineering Conference(Quebec). 480-480 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] Takao Masuda: "Production of Gasoline by Catalytic Cracking of Oil from Waste Plastics over Ni Supported REY Zeolite in Steam Atmosphere" Proc. International Forum on Environmental Cataltsis (Tokyo). 75-75 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 橋本 健治: "ポリエチレンテレフタレート(PET)からの燃料油の製造" コンバーテック(Converting Technology). 40-41 (1996)

    • Related Report
      1995 Annual Research Report
  • [Publications] Kenji Hashimoto: "Production of Gasoline by Catalytic Cracking of Heavy Oil from Waste Plastics over Ni Supported REY Zeolite in Steam Atmosphere." Proc.44th Canadian Chemica Engineering Conference(Calgary). 579-580 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Takao Masuda: "Kinetic Studies for Catalytic Cracking of Heavy Oil from Waste Plastics over REY Zeolite." Energy & Fuels. 8. 131-135 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Takao Masuda: "Production of High Quality Gasoline by Catalytic Cracking over REY Zeolites of Heavy Oil from Waste Plastics." Energy & Fuels. 8. 136-140 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 橋本健治: "触媒作用を利用した廃プラスチックからのガソリン合成" 化学工学シンポジウムシリーズ. 42. 141-148 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 増田隆夫: "リサイクル技術百科-プラスチック別冊-,工業調査会" 廃プラスチックからのガソリン製造-ポリエチレンのリサイクル-, 168-169 (1994)

    • Related Report
      1994 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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