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Verification of Dominant Factors for Splatting and Solidification of Plasma Sprayd Particles.

Research Project

Project/Area Number 06650799
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field Material processing/treatments
Research InstitutionToyohashi University of Technology

Principal Investigator

FUKUMOTO Masahiro  Toyohashi University of Technology, Department of Production Systems Engineering, Associate Professor, 工学部, 助教授 (80173368)

Project Period (FY) 1994 – 1995
Project Status Completed (Fiscal Year 1995)
Budget Amount *help
¥2,000,000 (Direct Cost: ¥2,000,000)
Fiscal Year 1995: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1994: ¥1,300,000 (Direct Cost: ¥1,300,000)
KeywordsPlasma Spraying / Plasma Sprayd Particle / Substrate Temperature / Splashing / Splatting / Solidification / Surface Tension / Transition Temperature / Dynamic Wetting
Research Abstract

The dominant factors for splatting and solidification of the plasma sprayd particles impinging on the flat substrate surface were systematically investigated by spraying the several metal powder materials on the AISI304 stainless steel substrate.
The results obtained are summarized as follows :
1)In the splatting of Ni, Cr, Cu, Fe and Mo powder on stainless steel substrate, typical splashing at the substrate temperature of 300K and a drastic fraction change of the splat pattern, from the form with splashing to the one without splashing with the substrate temperature, were observed. On the other hand, those were not recognized in the case of Al, Ti and Zr. It seems that splatting strongly depends on thje powder material.
2)From the observation result of the bottom surface of the splat and the comparison of the latent heats of the powder materials, initial rapid solidification of the splat just after the impingement seems to be one of the remarkable reasonsfor the splashing.
3)It revealed that the surface tension of the powder material was one of the dominant factors for the splashing from the relation between surface tension and transition temperature of the powder.
4)The initial solidification rates of the powder impinged were estimated by the simple splat and solidification model, and the incident of the splashing corresponded well to the relation between solidification rate and surface tension of the powder material.
5)As for the intervals between solidification and flattenning, it seems that both occur simultaneously when the solidification tends to occur easier, while the flattenning occurs preferentially followed by the solidification when the solidification rate is lower.
6)Particle's velocity is not suspected to be responsible for the transition behavior in the splat pattern of the sprayd particle, for the transition behavior of the splat pattern attendant to the substrate temperature increasing was observed in HVOF sprayd particles.

Report

(3 results)
  • 1995 Annual Research Report   Final Research Report Summary
  • 1994 Annual Research Report
  • Research Products

    (13 results)

All Other

All Publications (13 results)

  • [Publications] 福本昌宏: "Ni溶射粒子偏平形態に及ぼす基材温度の影響" 日本金属学会誌. 58. 1191-1195 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 福本昌宏: "プラズマ溶射粒子の平面基材上での偏平挙動" 溶射. 31. 123-129 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Masahiro Fukumoto: "Splat behavior of plasma sprayed particles on flat substrate surface." Proc.of Int.Thermal Spray Conference'95. 1. 353-358 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 福本昌宏: "種々の金属材料溶射粒子の平滑SUS304鋼基材上での偏平・凝固挙動" 日本金属学会誌. 59. 1178-1184 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Masahiro Fukumoto: "Effect of Substrate Temperature on Splatting Behavior of Plasma Sprayd Ni Particles" J.Japan Inst.Metals. Vol.58-No.10. 1191-1195 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Masahiro Fukumoto: "Splat Behavior of Plasma Sprayd Particles on Flat Substrate Surface" J.Japan Thermal Spraying Society. Vol.31-No.3. 123-129 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Masahiro Fukumoto: "Splat Behavior of Plasma Sprayd Particles on Flat Substrate Surface" Proc.Int.Thermal Spray Conference. Vol.1. 353-358 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Masahiro Fukumoto: "Splatting and Solidification Behavior of Plasma Sprayd Metallic Powders Impinging on Flat SUS304 Substrate" J.Japan Inst.Metals. Vol.58-No.11. 1178-1184 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Masahiro Fukumoto: "Splat behavior of plasma sprayed particles on flat substrate surface." Proc. of Int. Thermal Spray Conference'95. 1. 353-358 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 福本昌宏: "種々の金属材料溶射粒子の平滑SUS304鋼基材上での偏平・凝固挙動" 日本金属学会誌. 59. 1178-1184 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 福本昌宏: "Ni溶射粒子偏平形態に及ぼす基材温度の影響" 日本金属学会誌. 58. 1191-1195 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 福本昌宏: "プラズマ溶射粒子の平面基材上での偏平挙動" 溶射. 31. 123-129 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Masahiro Fukumoto: "SPLAT BEHAVIOR OF PLASMA SPRAYED PARTICLES ON FLAT SUBSTRATE SURFACE" Proc.of Int. Thermal Spray Conference. 1. (1995)

    • Related Report
      1994 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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