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Study on Micro-Manufactring within Scanning Electron Microscope

Research Project

Project/Area Number 07455066
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionKobe University

Principal Investigator

MORIWAKI Toshimichi  Kobe University, Mechanical Engineering, Professor, 工学部, 教授 (00031104)

Co-Investigator(Kenkyū-buntansha) HINO Rei  Kobe University, Mechanical Engineering, Research Associate, 工学部, 助手 (80273762)
SHAMOTO Eiji  Kobe University, Mechanical Engineering, Associate Professor, 工学部, 助教授 (20216146)
NAKAI Yoshikazu  Kobe University, Mechanical Engineering, Associate Professor, 工学部, 助教授 (90155656)
Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥7,200,000 (Direct Cost: ¥7,200,000)
Fiscal Year 1996: ¥2,000,000 (Direct Cost: ¥2,000,000)
Fiscal Year 1995: ¥5,200,000 (Direct Cost: ¥5,200,000)
KeywordsMicro manufacturing / Microscope / Elliptical vibration cutting / Cutting force / Burr / Walking drive / Ultraprecision positioning / XYrheta table / XYθテーブル / 走査型電子顕微鏡 / 超精密加工機 / 圧電素子 / 精密送りテーブル / 楕円振動切削加工 / ナノテクノロジー
Research Abstract

The main objectives of this research have been successfully attained after two years of research. The majior research results obtained are as follows ;
1.Development of micro-cutting technology by applying elliptical vibration
A new micro-cutting technology is developed by applying elliptical vibration. Fundamental cutting tests were carried out within a scanning electron microscope (SEM), and the processes of the new cutting method named "Elliptical Vibration Cutting" were observed directly and compared with those of the ordinary cutting and the conventional vibration cutting. It was confirmed experimentally that the present method has the following advantages.
(1) The chip thickness and the cutting force are significantly reduced by the present method.
(2) The cutting energy is also rdduced considerably.
(3) The quality of finished surfaces is improved, and the generation of burr is suppressed.
It is expected that the present cutting technology is advantageous to reduce the deformation micro structure due to cutting force and to improve its quality by suppressing the generation of burr.
2.Development of micro-manufacturing machine installed within SEM
A new feed drive method named "Walking Drive" is applied to develop a micro-manufacturing machine. First, a prototype ultraprecision XYrheta table is developed based on the principle of the walking drive. Ultraprecision positioning with following errors of less than 10 nm is realized by combining the XYrheta table with an laser feedback controller developed. Another prototype XYrheta table is developed, which is small enough to be installed within a scanning electron microscope. It is confirmed that the small table has cnough high positioning resolution for the micro-manufacturing.
It is expected that an ultra-precise micro-manufacturing machine withhigh stiffness will be realized in the near future by combining the above new micro cutting technology and the walking drive table.

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (28 results)

All Other

All Publications (28 results)

  • [Publications] Toshimichi Moriwaki and Eiji Shamoto: "Ultrasonic Elliptical Vibration Cutting" Annals of the CIRP. Vol.44/1. 31-34 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 社本英二,申 興哲,山口貴洋,森脇俊道: "Walking Driveによる精密送り機構の開発(第2報)-速度制御法と超精密位置決めシステムの開発-" 精密工学会誌. Vol.61. 1106-1110 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] E. Shamoto, H. Shin and T. Moriwaki: "Ultraprecision Feed Drive System Based on Walking Drive" International Conference on Precision Engineering '95. 81-84 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 社本英二,森本祥之,森脇俊道: "楕円振動切削加工法(第1報)-加工原理と基本特性-" 精密工学会誌. Vol.62. 1127-1131 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toshimichi Moriwaki and Eiji Shamoto: "Ultraprecision Feed System Based on Walking Drive" Annals of the CIRP. Vol.45/1. 505-508 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] T. Moriwaki, E. Shamoto and D. Eguchi: "Vibration Assisted Micro-Machining of Alloy Steel" Proc. of 3rd Int. Conf. on Progress of Cutting and Grinding. Vol.III. 251-255 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Eiji Shamoto and Toshimichi Moriwaki: "The Development of a Walking Drive' Ultraprecision Positioner" Precision Engineering. (to be printed). (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Eiji Shamoto and Toshimichi Moriwaki: "Rigid XYΘ table for Ultraprecision Machine Tool Driven by Means of Walking Drive" Annals of the CIRP. (to be printed). (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toshimichi Moriwaki and Eiji Shamoto: "Ultrasonic Elliptical Vibration Cutting" Annals of the CIRP. Vol.44/1. 31-34 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] E.Shamoto, Y.Morimoto and T.Moriwaki: "Elliptical Vibration Cutting (Ist Report)-Cutting Principle and Basic Performance-" J.JSPE. Vol.62, No.8. 1127-1131 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Eiji Shamoto, Heungchul Shin and Toshimichi Moriwaki: "Ultraprecision Feed Drive System Based on Walking Drive" International Conference on Precision Engineering '95. 81-84 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Eiji Shamoto, Heungchul Shin, Takahiro Yamaguchi and Toshimichi Moriwaki: "Development of Precise Feed Mechanism by Applying Principle of Walking Drive (2nd Report)-Development of Feed Velocity Control Method and Ultraprecision Positioning System-" J.JSPE. Vol.61, No.8. 1106-1110 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toshimichi Moriwaki and Eiji Shamoto: "Ultraprecision Feed System Based on Walking Drive" Annals of the CIRP. Vol.45/1. 505-508 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toshimichi Moriwaki, Eiji Shamoto and Daisuke Eguchi: "Vibration Assisted Micro-Machining of Alloy Stee" Proc. of 3rd Int. Conf. On Progress of Cutting and Grinding. Vol.III. 251-255 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Eiji Shamoto and Toshimichi Moriwaki: "The Development of a 'Walking Drive' Ultraprecision Positioner" Precision Engineering. (to be printed). (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Eiji Shamoto and Toshimichi Moriwaki: "Rigid XYrheta table for Ultraprecision Machine Tool Driven by Means of Walking Drive" Annals of the CIRP. Vol.46/1 (to be printed). (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 中井善一: "走査型原子間力顕微鏡による疲労破壊の微視的観察" 日本機械学会関西支部第71期定時総会講演会・講演論文集. 964-1. 665-666 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 社本 英二,森本 祥之,森脇 俊道: "楕円振動切削加工法(第1報) -加工原理と基本特性-" 精密工学会誌. Vol.62. 1127-1131 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Toshimichi Moriwaki and Eiji Shamoto: "Ultraprecision Feed System Based on Walking Drive" Annals of the CIRP. Vol.45/1. 505-508 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] T.Moriwaki,E.Shamoto and D.Eguchi: "Vibration Assisted Micro-Machining of Alloy Steel" Proc.of 3rd Int.Conf.on Progress of Cutting and Grinding. Vol.III. 251-255 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Eiji Shamoto and Toshimichi Moriwaki: "The Developmetn of a Walking Drive' Ultraprecision Positioner" Precision Engineering. (to be printed). (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] Eiji Shamoto and Toshimichi Moriwaki: "Rigid XYθ table for Ultraprecision Machine Tool Driven by Means of Walking Drive" Annals of the CIRP. (to be printed). (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] Toshimichi Moriwaki: "Ultrasonic Vibration Cutting Applied to Ultraprecision Machining -A New Possibility for Ultraprecision Machining of Hard to Machine Materials -" International Progress in Precision Engineering, Proceedings of the 8th International Precision Engineering Seminar. 298-301

    • Related Report
      1995 Annual Research Report
  • [Publications] Toshimichi Moriwaki: "Ultrasonic Elliptical Vibration Cutting" Annals of the CIRP. Vol. 44. 31-34

    • Related Report
      1995 Annual Research Report
  • [Publications] Toshimichi Moriwaki: "Experimental Analysisi of Ultraprecision Machining" International Journal of the Japan Society for Precision Engineering. Vol. 29. 287-290

    • Related Report
      1995 Annual Research Report
  • [Publications] Yoshikazu Nakai: "Effect of Fiber Orientation on the Mode I Interlaminar Fatigue Crack Growth Behavior of CFRP Laminates" 7th International Conference on Mechanical Behavior of Materials. 261-262

    • Related Report
      1995 Annual Research Report
  • [Publications] 中井善一: "走査型原子間力顕微鏡による疲労破壊の微視的観察" 日本機械学会関西支部第71期定時総会講演会・講演論文集. (掲載予定).

    • Related Report
      1995 Annual Research Report
  • [Publications] 社本英二: "Walking Driveによる精密送り機構の開発-(第2報)速度制御法と超精密位置決めシステムの開発-" 精密工学会誌. Vol. 61. 1106-1110

    • Related Report
      1995 Annual Research Report

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Published: 1995-04-01   Modified: 2016-04-21  

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