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Study on Surface Strength Increasing of Sliding Rolling Machine Element by Multiplex Surface Treatment

Research Project

Project/Area Number 07455075
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 設計工学・機械要素・トライボロジー
Research InstitutionOkayama University

Principal Investigator

YOSHIDA Akira  Okayama University, Mechanical Engineering, Professor, 工学部, 教授 (40033146)

Co-Investigator(Kenkyū-buntansha) OHUE Yuji  Mechanical Engineering, Okayama University, Research Associate, 工学部, 助手 (60203709)
FUJII Masahiro  Mechanical Engineering, Okayama University, Lecturer, 工学部, 講師 (80209014)
小西 大二郎  津山工業高等専門学校, 機械工学科, 講師 (80186717)
Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥2,800,000 (Direct Cost: ¥2,800,000)
Fiscal Year 1996: ¥2,800,000 (Direct Cost: ¥2,800,000)
KeywordsMachine element / Multiplex surface treatment / Surface failure / Surface durability / Scuffing strength / Fractal / Friction・Wear / Sliding・Rolling / 表面強さ / 動的性能 / 表面粗さ
Research Abstract

For the development of light weight and compact power transmission unit in recent machine such as motor car, the problem of surface strength design of gear becomes sever and it becomes a pressing need to investigate the improving method of the surface strength of sliding-rolling contact machine element. This research project was planned to increase the surface strength of sliding-rolling contact machine element by the multiplex surface treatment which is achieved by additional treatments of shot-peening, plating, coating and so forth on the conventional heat-treated surface-hardened element. This project intends also to clarify the surface failure model and the increasing mechanism of surface strength of the multiplex surface treated machine element. The results which were perfomed as a fundamental research for above mentioned intentions are summarised mainly as follows ;
1. The surface durabilities of ion-nitrided roller and gear increased as the hardened depth increased, the particle diameter of powder decreased and the green density increased. It was understood from the results of image processing and fractal dimension analysis of pore that the surface durability of ion-nitrided sintered machine element was highly affected by the pore distribution.
2. Hobbed, electrical discharge machined and shaved gear were surface-modified by shot-peening. These surface durabilities increased slightly by the shot-peening.
3. Concerning the multiplex surface-treated machine element, the surface durabilities of case-hardened rollers modified by electroless Ni-P plating and sulfurizing were improved by their surface modifications. The scuffing load of sulfurized one was hardly improved, but that of electroless Ni-P plating one was improved at operating conditions of higher specific sliding.

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (16 results)

All Other

All Publications (16 results)

  • [Publications] Akira YOSHIDA: "Effect of Hardened Depth on Fatigue Strength of Carbonitrided Gears" JSME International Journal. 38・1. 135-142 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Akira YOSHIDA: "Comparison of Surface Durability and Dynamic Performance of Powder Metal and Steel Gears" The Journal of Gear Manufacturing. 12・5. 18-23 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 吉田彰: "高周波焼入れ粉末焼結ローラの面圧強さに関する研究(圧粉密度および相対曲率半径の影響)" 日本機械学会論文集(C編). 62・596. 1540-1547 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Akira YOSHIDA: "Evaluation of Surface Durability of Ihduction-Hardened Sintered Powder Metal Rollers and Gears" VDI Berichte. 1230. 567-577 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 吉田彰: "高周波焼入れ粉末焼結歯車の疲れ強さと動的性能(溶製材製歯車との比較および硬化層深さの影響)" 日本機械学会論文集(C編). 62・598. 2450-2457 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Akira YOSHIDA: "Effect of Hardened Depth on Fatigue Strength of Carbonitrided Gears" JSME International Journal. Vol.38, No.1. 135-142 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Akira YOSHIDA: "Comparison of Surface Durability and Dynamic Performance of Powder Metal and Steel Gears" The Journal of Gear Manufacturing, Gear Technology. Vol.12, No.5. 18-23 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Akira YOSHIDA: "A Study on Surface Durability of Induction-Hardened Sintered Powder Metal Rollers (Influences of Green Density and Relative Radius of Curvature)" Transactions of JSME,Series C. Vol.62 No.596. 1540-1547 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Akira YOSHIDA: "Evaluation of Surface Durability of Induction-Hardened Sintered Powder Metal Rollers and Gears" VDI Berichte Nr.1230. 567-577 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Akira YOSHIDA: "Fatigue Strength and Dynamic Performance of Induction-Hardened Sintered Powder Metal Gears (Comparison with Steel Gear and Influence of Hardened Depth)" Transactions of JSME,Series C.Vol.62, No.598. 2450-2457 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 吉田 彰: "高周波焼入れ粉末焼結ローラの面圧強さに関する研究(圧粉密度および相対曲率半径の影響)" 日本機械学会論文集(C編). 62・596. 1540-1547 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Akira YOSHIDA: "Eraluation of Surface Durability of Induction-Hardened Sintered Powder Metal Rollers and Gears" VDI Berichte Nr.1230. 1230. 565-577 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Akira YOSHIDA: "Relation Between Surface Durability and Pore Distribution of Induction-Hardened Sintered Powder Metal Gear" Proceedings of the 7th International Power Trans mission and Gearing Conference. Vol.88. 819-826 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 吉田 彰: "高周波焼入れ粉末焼結歯車の疲れ強さと動的性能(溶製材製歯車との比較および硬化層深さの影響)" 日本機械学会論文集(C編). 62・598. 2450-2457 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] Akira,Yoshida: "Pitting of steel rellers and gears with different suvface voughnesses and tool marks" Proceedings of Ninth World Congress on the Theory of Machines and Mechanisms. 1. 462-466 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] Akira,Yoshida: "Copmparison of Surface Duvability and Dynamic Performance of Powder Metal and Steel Geavs" The Journal of Ganufactuving,Geaav Technology. 12. 18-23 (1995)

    • Related Report
      1995 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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