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Modification of Surface by Means of Ultra High Speed Plasma Spraying and Laser Quench and its Application

Research Project

Project/Area Number 07455428
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionAichi Institute of Technology

Principal Investigator

IMURA Toru  Aichi Institute of Technology, Department of Mechanical Engineering Professor, 工学部, 教授 (50022968)

Co-Investigator(Kenkyū-buntansha) IWANAGA Hiroyuki  Aichi Institute of Technology, Department of Mechanical Engineering Professor, 工学部, 教授 (40064943)
Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥2,300,000 (Direct Cost: ¥2,300,000)
Fiscal Year 1996: ¥2,300,000 (Direct Cost: ¥2,300,000)
KeywordsModification of Surface / Plasma Spraying / Rail Gun / Laser Quench / amorphous Layr / Electromagnetic Accelerator / Explosive Consolidation / Torque Sensor / プラズマ照射 / 超高速加工 / 極限環境 / 極端条件 / 電磁加速装置
Research Abstract

The case of experimentation 1 : As regards ultra high speed metal plasma spraying. Tungsten and Titanium coatings onto metal base plate have been concucted by using a small size rail-gun type electro-magnetic acceleration apparatus. Coating behaviors of spraying metal were different from those of ordinal slow spraying of those metals onto base metals as in the followings :
(1) the outoline of interface between the coating film and the base metal is not discontinuous, instead, mixed phase or alloy phase appaears between the coating metal and base metal and very strong joining is constructed.
(2) oxidation of the spraying metal like W,which is oxidaized easely in air, has not scarcely occured. These points have been confirmed with optical microscope & SEM observation, EPMA analysis, microhardness measurements, XRD etc. To increase the thickness of surface modified layr, spraying have been made twice or three times. Thickness of coating film is increased but homogeneous increase is not easy to be obtained with the present set-up.
The case of experimentation 2 : in the case of forming a soft magnetic alloy layr on the surface of plate or rotating shaft, three kinds of binding techniques have beeb used i.e., (1) two dimensional scan of layser beam is made to the amorphou film fixed primarily on the plate or rotating shaft by using silver solder, (2) the amorphous film primarily made by ultra high speed quenching from the melt is fixed with synthetic glue or binder, (3) the amorphous film is fixed by explosion consolidation. It is confirmed through experiments that the amorphous layr with soft magnetism is made on the surface in all cases, however, high durability test has not been completed due to time limitation of the present experiment. A trial is made to produce non contact type torque sensor and its performance is ggod enough to be used.

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (17 results)

All Other

All Publications (17 results)

  • [Publications] 井村徹: "新材料の創製-特に極限環境を応用して" 新素材. 7. 11-15 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 井村徹: "極限環境下で作製した高性能機能材料の性質とその応用" 日本機械学会東海支部総会講演論文集963. 1. 45-46 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 薄葉州: "レールガン溶射における被膜形成機構" 電気学会研究資料GID-96. 6. 1-7 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 井村徹: "パルス大電流アークジェットを用いるコーティング技術の開発" 超高速プラズマジェット加工委員会共同研究報告書. 1. 1-59 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 井村徹: "超高速プラズマプレイングによる表面改質" 日本機械学会東海支部第46期総会講演論文集. 1. 19-20 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 上田道夫: "非晶質合金薄帯の爆発圧接とその機械的性質" 日本機械学会東海支部第46期総会講演論文集. 1. 17-18 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toru Imura: "Creation of New Materials, particulary under extreme conditions" New Materials. 7. 11-15 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toru Imura: "Properties of High Performance Functional Materials prepared under extreme conditions and their aplication" Collection of Papers reported at the 45th Assembly of Tokai Branch, JASME. 45-46 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Shu Usuba & T.Imura: "Formation Mechanism of Surface Coating prepared by Rail Gun Spraying" Research Report GID-96, Society of Electrical Eng.6. 1-7 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toru Imura: "Development of Coating Techniques using Pulse Large Current Arc Jet" Research Report of the committee of Ultra High Speed Plasma Jet Forming. 1-159 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Toru Imura: "Surface Modification by Means of Ultra High Speed Plasma Spraying" Collection of Papers reporte at the 46th Assembly of Tokai Branch, JASME. 19-20 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Michio Ueda & T.Imura: "Explosion Joining of Amorphous Alloy Ribbon and its Mechanical Properties" Collection of Papers reported at the 46th Assembly of Tokai Branch, JASME. 17-18 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 井村徹: "超高速プラズマスプレイングによる表面改質" 日本機械学会東海支部第46期総会講演論文集. 1. 19-20 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 上田道夫: "非晶質合金薄帯の爆発圧接とその機械的性質" 日本機械学会東海支部第46期総会講演論文集. 1. 17-18 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 井村徹: "新材料の創製-特に極限環境を応用して" 研究基盤施設合同シンポジューム論文集. 1. 21-28 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 井村徹: "極限環境下で作製した高性能機能材料の性質とその応用" 日本機械学会東海支部総会講演論文集 963. 1. 45-46 (1996)

    • Related Report
      1995 Annual Research Report
  • [Publications] 薄葉州: "レールガン溶射における被膜形成機構" 電気学会研究資料GID-96. 6. 1-7 (1996)

    • Related Report
      1995 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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