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Research and Development on Evaluation of Surface Damage and Performance of Gear Pairs under Extreme Environment

Research Project

Project/Area Number 07505003
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section展開研究
Research Field 設計工学・機械要素・トライボロジー
Research InstitutionOKAYAMA UNIVERSITY

Principal Investigator

YOSHIDA Akira  FACULTY OF ENGINEERING,OKAYAMA UNIVERSITY PROFESSOR, 工学部, 教授 (40033146)

Co-Investigator(Kenkyū-buntansha) MIURA Kenzo  MITSUI ENGINEERING & SHIPBUILDING Co., ltd., SECTION MANAGER, 技術本部・玉野研究所, 主幹研究員
YUJI Ohue  FACULTY OF ENGINEERING,OKAYAMA UNIVERSITY ASSISTANT, 工学部, 助手 (60203709)
FUJII Masahiro  FACULTY OF ENGINEERING,OKAYAMA UNIVERSITY LECTURER, 工学部, 講師 (80209014)
三浦 健蔵  三井造船(株), 技術本部・玉野研究所, 主幹研究員
Project Period (FY) 1995 – 1997
Project Status Completed (Fiscal Year 1997)
Budget Amount *help
¥40,600,000 (Direct Cost: ¥40,600,000)
Fiscal Year 1997: ¥5,000,000 (Direct Cost: ¥5,000,000)
Fiscal Year 1996: ¥19,700,000 (Direct Cost: ¥19,700,000)
Fiscal Year 1995: ¥15,900,000 (Direct Cost: ¥15,900,000)
KeywordsSurface Modification / Tribology / High Vaccum / Wear / Friction / Fatigue / Gear / Two-Cylinder Test
Research Abstract

To evaluate the tooth flank damage and the driving performance under extreme environments, a gear test rig employed in high vacuum was designed and developed. The tribological research was performed in high vacuum as well as under normal enrivonment and at high temperature. Friction and wear characteristics of fine ceramics at high temperature were elucidated with Sialon, Al_2O_3 and ZrO_2, which were the typical fine ceramics. The wear and suffing performance of the wear resisting steel (WRS), which was a newly developed steel, was examined. The friction and wear characteristics of WRS was superior and the electroless Ni-P alloy plated WRS had high scuffing capacity at high specific sliding, but the sulfurized WRS was not so improved. The influence of the surface modification treatment on the rolling contact fatigue and the scuffing capacity of rollers was examined. The rolling contact fatigue strength and the scuffing capacity of the electroless Ni-P alloy plated rollers were larger than those of the non-coated rollers and the improvement of scuffing capacity was remarkable at high specific sliding. Friction and wear characteristics of surface modified gears and rollers in high vaccum were examined by spur gear and two cylinder tests. In case of rollers the wear rate of electroless Ni-P alloy plating was larger than that of Sn plating, but in case of gear pair that was the other way about. In case of sulfurizing the initial friction coefficient was low and the torque loss was small under the low pressure where the wear of the sulfurized layr was small. The initial friction coefficient of the Sn plating increased under the low contact pressure, where wear particles were transferred onto the frictional surface, while the friction coefficient decreased, and the torque loss and the change of tooth profile were the smallest after the surface modified layr worn uniformly.

Report

(4 results)
  • 1997 Annual Research Report   Final Research Report Summary
  • 1996 Annual Research Report
  • 1995 Annual Research Report
  • Research Products

    (21 results)

All Other

All Publications (21 results)

  • [Publications] 三浦 健藏・岡本 一, 他: "船用ディーゼル機関ピストンリングの開発" 日本船用機関学会誌. 31・7. 389-399 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 吉田 彰, 藤井 正浩, 他: "1273Kまでの雰囲気温度におけるファインセラミックスの摩擦・摩耗特性" トライボロジスト. 41・10. 836-843 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 吉田 彰, 藤井 正浩, 他: "Effect of Environmental Temperature and Humidity on Tribological Characteristics of Fine Ceramics" Proceedings : International Tribology Conference,Yokohama 1995. 479-484 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 吉田 彰, 藤井 正浩, 他: "滑り軸受試験によるAl_2O_3の摩擦・摩耗(Sialon,ZrO_2,Al_2O_3およびSUS304と組合された場合)" 日本機械学会論文集(C編). 63・614. 3600-3605 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 吉田 彰, 藤井 正浩, 他: "耐摩耗性鋼のスカッフィングに及ぼす硬度と表面改質の影響" 日本機械学会論文集(C編). 64・619. 1041-1048 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 吉田 彰, 藤井 正浩, 他: "表面改質ローラの転がり疲れとスカッフィング(無電解Ni-P合金めっきローラと浸硫処理ローラの場合)" 日本機械学会論文集(C編). 64・621(印刷中). (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] KENZO MIURA,HITOSHI OKAMOTO,et al.: "Development of Piston-Ring for Marine Diesel Engine" Journal of the M.E.S.J.Vol.31, No.7. 389-399 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] AKIRA YOSHIDA,MASAHIRO FUJII,et al.: "Friction and Wear Characteristics of Fine Ceramics at Environmental Temperature up to 1273K" Tribologist. Vol.41, No.10. 836-843 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] AKIRA YOSHIDA,MASAHIRO FUJII,et al.: "Effect of Environmental Temperature and Humidity on Tribological Characteristics of Fine Ceramics" Proceedings : International Tribology Conference, YOKOHAMA 1995. 479-484 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] AKIRA YOSHIDA,MASAHIRO FUJII,et al.: "Friction and Wear of Al_2O_3 against Sialon, ZrO_2 Al_2O_3 and SUS304 in Journal Sliding Bearing Test" Trans.Jpn.Soc.Mech.Eng., Ser.C. Vol.63, No.614. 3600-3605 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] AKIRA YOSHIDA,MASAHIRO FUJII,et al.: "Influence of Hardness and Surface Modification Treatment on Scuffing of Wear Resisting Steel" Trans.Jpn.Soc.Mech.Eng., Ser.C. Vol.64, No.619. 1041-1048 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] AKIRA YOSHIDA,MASAHIRO FUJII,et al.: "Rolling Contact Fatigue and Scuffing of Surface Modified Rollers (In Case of Electroless Ni-P Alloy Plated Rollers and Sulfurized Rollers)" Trans.Jpn.Soc.Mech.Eng., Ser.C. Vol.64, No.621 (in print). (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1997 Final Research Report Summary
  • [Publications] 吉田彰, 藤井正浩,他: "1273Kまでの雰囲気温度におけるファインセラミックスの摩擦・摩耗特性" トライボロジスト. 41・10. 836-843 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] 吉田彰, 藤井正浩,他: "滑り軸受試験によるAl_2O_3の摩擦・摩耗(Sialon,ZrO_2,Al_2O_3およびSUS304と組合された場合)" 日本機械学会論文集(C編). 63・614. 3600-3605 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 吉田彰, 藤井正浩,他: "Effect of Environmental Temperature and Humidity on Tribological Characteristics of Fine Ceramics" Proceedings : International Tribology Conference, Yokohama. 479-484 (1995)

    • Related Report
      1997 Annual Research Report
  • [Publications] 吉田彰, 藤井正浩,他: "表面改質ステンレスローラの真空中摩擦・摩耗特性" 日本機械学会中国四国支部第34期総会・講演会講演論文集. 965-1. 245-246 (1996)

    • Related Report
      1997 Annual Research Report
  • [Publications] 吉田彰, 藤井正浩,他: "高真空中における表面改質平歯車の摩耗と運転性能" トライボロジー会議'97春東京予稿集. 203-205 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 吉田彰, 藤井正浩,他: "表面改質された平歯車およびローラの高真空中摩擦・摩耗" 日本機械学会創立100周年記念機素潤滑設計部門講演会(IMPT-100)講演論文集. 97-14. 495-499 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 吉田彰,藤井正浩,他: "1273Kまでの雰囲気温度におけるファインセラミックスの摩擦・摩耗特性" トライボロジスト. 41巻10号. 836-843 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 吉田彰,藤井正浩,他: "Effect of Environmental Temperature and Humidity on Tribological Characteristics of Fine Ceramics." Proc.Intenational Tribology Conference,Yokohama. 479-484 (1995)

    • Related Report
      1996 Annual Research Report
  • [Publications] 吉田彰,藤井正浩 他: "1273Kまでの雰囲気におけるファインセラミックスの摩擦・摩耗特性" トライボロジスト(日本トライボロジー学会誌). 41(掲載予定). (1996)

    • Related Report
      1995 Annual Research Report

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Published: 1995-04-01   Modified: 2016-04-21  

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